EasyManua.ls Logo

Mitsubishi Electric MELSERVO-J4 MR-J4-TM User Manual

Mitsubishi Electric MELSERVO-J4 MR-J4-TM
158 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
SH(NA)030240-A(1606)MEE Printed in Japan Specifications are subject to change without notice.
This Instruction Manual uses recycled paper.
MODEL
MODEL
CODE
General-Purpose AC Servo
MR-J4-_TM_ SERVO AMPLIFIER INSTRUCTION MANUAL (PROFINET)
HEAD OFFICE : TOKYO BLDG MARUNOUCHI TOKYO 100-8310
MODEL
MR-J4-_TM_
Multi-network Interface AC Servo
SERVO AMPLIFIER
INSTRUCTION MANUAL
(PROFINET)

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Mitsubishi Electric MELSERVO-J4 MR-J4-TM and is the answer not in the manual?

Mitsubishi Electric MELSERVO-J4 MR-J4-TM Specifications

General IconGeneral
SeriesMELSERVO-J4
ModelMR-J4-TM
TypeServo Amplifier
Control MethodSpeed, Torque, Position Control
Input Voltage3-phase 200 to 230 V AC
Supply Voltage3-phase 200V to 230V AC
Rated Output0.1kW to 7kW
Output CurrentVaries by model
CommunicationEtherCAT
Feedback SystemAbsolute/Incremental Encoder
Safety FeaturesSTO (Safe Torque Off), SS1 (Safe Stop 1), SS2 (Safe Stop 2)
Protection FunctionsOvercurrent, Overvoltage, Overload, Overheat, Encoder Error
Ambient Temperature0 to 55°C
Ambient Humidity90% RH or less (non-condensing)
Vibration Resistance5.9 m/s² (0.6 G)
Storage Temperature-20 to 65°C

Summary

Safety Instructions

Safety Levels and Symbols

Explains WARNING, CAUTION levels and diagrammatic symbols.

Safety Precautions

Electric Shock Prevention

Notes to prevent electric shock during wiring and operation.

Fire Prevention

Notes to prevent fire during installation and operation.

Injury Prevention

Notes to prevent injury from incorrect voltage or wiring.

Installation and Handling

Transportation and Installation Guidelines

Precautions for safe transportation and installation of the equipment.

Wiring and Initial Setup

Wiring Precautions

Guidelines for correct and secure wiring.

Test Run and Adjustment Precautions

Precautions before performing test runs and adjustments.

Operational Procedures

General Usage Precautions

General precautions for using the servo amplifier.

Corrective Actions Guidance

Precautions to take during corrective actions.

Maintenance and System Information

Maintenance and Parts Replacement

Precautions for maintenance, inspection, and replacement.

Disposal and Special Functions

Waste disposal, EEP-ROM life, STO function, and standards compliance.

Manuals and Units

About Related Manuals

Lists other necessary manuals for servo usage.

Unit Conversion Information

Provides SI to U.S. customary unit conversion table.

1. PROFINET Communication Overview

1.1 Description and Control Modes

Introduction to PROFINET and supported control modes.

Related Document Versions

Lists relevant document versions for PROFINET standards.

1. PROFINET Communication Details

PROFINET Terminology

Explains terms used in PROFINET communication.

1. PROFINET Communication Specifications

1.2 Communication Specifications

Details on physical layer, connectors, and cables.

1. PROFINET Communication Startup

1.3 Startup Procedure

Steps for PROFINET startup, including connection and IP settings.

1. PROFINET Communication Procedures

1.4 Network Disconnection

Steps to safely disconnect the network.

1.5 Object Dictionary Overview

Introduction to the object dictionary structure.

2. PROFINET Network Module (ABCC-M40-PIR)

2.1 Module Specifications

Technical specifications of the PROFINET network module.

2.2 Module Parts Identification

Identifies the components of the PROFINET network module.

2. PROFINET Network Module LEDs

2.3 LED Displays and Indications

Explains the meaning of Network, Module, and Link/Activity LEDs.

2. PROFINET Network Module Connections

2.4 Ethernet Cable Connection

Guidelines for connecting Ethernet cables.

3. Process Data Exchange

Supported Communication Formats

Details of Standard Telegram 1, 100, and 102 for cyclic data.

4. Acyclic Data Exchange

Acyclic Data Exchange Formats

Formats for request and response in acyclic data exchange.

4. Acyclic Data Exchange Details

4.2 Error Numbers

Lists error numbers for acyclic communication.

4.3 PROFIdrive Parameters

Lists PROFIdrive-specific parameters.

4. Acyclic Data Exchange Parameters

Operating Mode and Fault Parameters

Details on operating mode, fault counter, and fault numbers.

4. Acyclic Data Exchange Identification

Drive Unit and Profile Identification

Parameters for identifying drive units and profiles.

4. Acyclic Data Exchange Handling

DO Identification and Parameter Database Handling

Identification of drive objects and parameter database handling.

4. Acyclic Data Exchange Maintenance

4.4 Identification & Maintenance (I&M)

Information for device identification and maintenance.

5. State Transition

5.1 Basic State Machine

Diagram and table illustrating basic state transitions.

5. State Transition Details

State Transition Table

Detailed table of state transitions based on events.

5. State Transition Control

Command Bit Settings for State Transition

Corresponds command bit settings to state transitions.

5. State Transition FSA

5.2 FSA State Machine

Diagram and table of FSA state transitions.

5. State Transition FSA Details

FSA State Transition Table

Detailed table of FSA state transitions.

Command Bit Settings for FSA States

Corresponds command bits to FSA state transitions.

5. State Transition Communication

5.3 Controlword and Statusword Formats

Format of Controlword/Statusword for different telegrams.

5.3.1 Controlword Definition

Definition of Control word 1 bits (PROFIdrive).

5. State Transition Bit Definitions

CiA 402 Controlword Bit Definitions

Bit definitions for CiA 402 compliant Controlword.

Control DI Bit Definitions

Bit definitions for Control DI1.

5. State Transition Digital Inputs

Control DI2 and DI3 Bit Definitions

Bit definitions for Control DI2 and DI3.

5. State Transition Statusword

5.3.2 Statusword Definition

Definition of Status word 1 bits (PROFIdrive).

5. State Transition Statusword CiA 402

CiA 402 Statusword Bit Definitions

Bit definitions for CiA 402 compliant Statusword.

5. State Transition Digital Outputs

Status DO Bit Definitions

Definition of Status DO 1 bits.

5. State Transition Digital Outputs (Cont.)

Status DO Bit Definitions (Continued)

Definition of Status DO 2 bits.

5. State Transition Digital Outputs (Cont. 2)

Status DO Bit Definitions (Continued)

Definition of Status DO 3 and DO 5 bits.

6. Control Mode Selection

6.1 Control Mode Selection

Specifies how to select the control mode.

6. Control Mode Operations

6.2 Control Switching

Procedure for switching between control modes.

6.3 Profile Position Mode (pp)

Functions and parameters for profile position mode.

6. Control Mode Parameters

Profile Position Mode Related Objects

Lists parameters related to profile position mode.

6. Control Mode pp Mode Details

Controlword Details for pp Mode

OMS bit details for Controlword in pp mode.

Statusword Details for pp Mode

OMS bit details for Statusword in pp mode.

6. Control Mode pp Mode Parameters

Feed Constant and Set-point Update

Feed constant parameter and set-point update process.

6. Control Mode pp Mode Sequences

Set of Set-points Operation

Explains how to set multiple set-points.

6. Control Mode Velocity

6.4 Profile Velocity Mode (pv)

Functions and parameters for profile velocity mode.

Profile Velocity Mode Related Objects

Lists parameters related to profile velocity mode.

6. Control Mode pv Mode Controlword

Controlword Details for pv Mode

Controlword bit definitions for profile velocity mode.

Controlword OMS Bit Details for pv Mode

OMS bit details for Controlword in pv mode.

6. Control Mode pv Mode Statusword

Statusword Details for pv Mode

Statusword bit definitions for profile velocity mode.

Statusword OMS Bit Details for pv Mode

OMS bit details for Statusword in pv mode.

6. Control Mode pv Mode Data

Speed Setpoint and Feed Constant

Speed setpoint and feed constant parameters.

6. Control Mode pv Mode Sequence

pv Mode Operation Sequence

Illustrates the operation sequence for profile velocity mode.

6. Control Mode Torque

6.5 Profile Torque Mode (tq)

Functions and parameters for profile torque mode.

Profile Torque Mode Related Objects

Lists parameters related to profile torque mode.

6. Control Mode tq Mode Details

Controlword Details for tq Mode

OMS bit details for Controlword in tq mode.

Statusword Details for tq Mode

OMS bit details for Statusword in tq mode.

6. Control Mode tq Mode Parameters

Feed Constant and tq Mode Sequence

Feed constant parameter and tq mode operation sequence.

6. Control Mode Homing

6.6 Homing Mode (hm)

Functions and parameters for homing mode.

Homing Mode Related Objects

Lists parameters related to homing mode.

6. Control Mode hm Mode Details

Controlword Details for hm Mode

OMS bit details for Controlword in hm mode.

Statusword Details for hm Mode

OMS bit details for Statusword in hm mode.

6. Control Mode Homing Methods

List of Homing Methods

Table listing supported homing methods.

6. Control Mode Homing Method Details

Detailed Homing Method Descriptions

Provides descriptions for various homing methods.

6. Control Mode CiA 402 Homing

5. CiA 402-Type Homing Methods

Explains CiA 402-type homing methods.

CiA 402 Home Position Return Types

Details specific CiA 402 home position return types.

6. Control Mode Homing Method Examples

Homing Methods with Home Switch and Index Pulse

Describes homing methods using home switch and index pulse.

Homing Methods Without Index Pulse

Describes homing methods without index pulse.

6. Control Mode Homing Method Examples (Cont.)

Homing Methods with Index Pulse

Describes homing methods using index pulse.

Homing on Current Position

Describes homing using the current position.

6. Control Mode Homing Operation Examples

CiA 402-Type Homing Operation Examples

Provides operation examples for CiA 402-type homing.

Method 3 and 5 Operation Example

Illustrates operation for homing methods 3 and 5.

6. Control Mode Homing Operation Examples (Cont.)

Method 4 and 6 Operation Example

Illustrates operation for homing methods 4 and 6.

6. Control Mode Homing Operation Examples (Cont. 2)

Method 7 and 11 Operation Example

Illustrates operation for homing methods 7 and 11.

6. Control Mode Homing Operation Examples (Cont. 3)

Method 8 and 12 Operation Example

Illustrates operation for homing methods 8 and 12.

6. Control Mode Homing Operation Examples (Cont. 4)

Method 19 and 21 Operation Example

Illustrates operation for homing methods 19 and 21.

6. Control Mode Homing Operation Examples (Cont. 5)

Method 20 and 22 Operation Example

Illustrates operation for homing methods 20 and 22.

6. Control Mode Homing Operation Examples (Cont. 6)

Method 23 and 27 Operation Example

Illustrates operation for homing methods 23 and 27.

6. Control Mode Homing Operation Examples (Cont. 7)

Method 24 and 28 Operation Example

Illustrates operation for homing methods 24 and 28.

6. Control Mode Homing Operation Examples (Cont. 8)

Method 33 and 34 Operation Example

Illustrates operation for homing methods 33 and 34.

Method 35 and 37 Operation Example

Illustrates operation for homing methods 35 and 37.

6. Control Mode Homing Operation Examples (Cont. 9)

Method -1 and -33 Operation Example

Operation example for dog type home position return.

6. Control Mode Homing Operation Examples (Cont. 10)

Method -2 and -34 Operation Example

Operation example for count type home position return.

6. Control Mode Homing Operation Examples (Cont. 11)

Method -3 Operation Example

Operation example for data set type home position return.

6. Control Mode Homing Operation Examples (Cont. 12)

Method -4 and -36 Operation Example

Operation example for stopper type home position return.

6. Control Mode Homing Operation Examples (Cont. 13)

Method -6 and -38 Operation Example

Operation example for dog type rear end reference homing.

6. Control Mode Homing Operation Examples (Cont. 14)

Method -7 and -39 Operation Example

Operation example for count type front end reference homing.

6. Control Mode Homing Operation Examples (Cont. 15)

Method -8 and -40 Operation Example

Operation example for dog cradle type home position return.

6. Control Mode Homing Operation Examples (Cont. 16)

Method -9 and -41 Operation Example

Operation example for dog type last Z-phase reference homing.

6. Control Mode Homing Operation Examples (Cont. 17)

Method -10 and -42 Operation Example

Operation example for dog type front end reference homing.

6. Control Mode Homing Operation Examples (Cont. 18)

Method -11 and -43 Operation Example

Operation example for dogless Z-phase reference homing.

7. Web Server Interface

Web Server Configuration and Monitoring

Using web browser for settings and monitoring.

8. Manufacturer Functions

PROFIdrive Parameters for Status Monitor

Parameters for monitoring drive status.

8. Manufacturer Functions: Operational Behavior

Stroke End Detection Handling

Procedures for handling stroke end detection.

8. Manufacturer Functions: Position Control

8.3 Software Position Limits

Setting upper and lower software limits for position.

8. Manufacturer Functions: Torque Control

8.4 Torque Limits

Setting positive and negative torque limits.

8. Manufacturer Functions: Rotation Control

8.5 Polarity Settings

Setting motor rotation direction for commands.

8. Manufacturer Functions: Probing

8.6 Touch Probe Function

Using the touch probe for position latching.

8. Manufacturer Functions: Touch Probe Details

Touch Probe Function Settings and Status

Detailed settings and status for touch probe function.

8. Manufacturer Functions: Touch Probe Timing

Touch Probe Function Timing Chart

Timing chart illustrating touch probe operation.

8. Manufacturer Functions: Advanced Probing

High-Precision Touch Probe Usage

Using the high-precision touch probe feature.

8. Manufacturer Functions: Tuning

8.7 One-Touch Tuning

Using the one-touch tuning function for automatic tuning.

8. Manufacturer Functions: Tuning and Diagnostics

Network One-Touch Tuning Procedure

Procedure for performing one-touch tuning via network.

8.8 Servo Amplifier Life Diagnosis

Function to check amplifier life for maintenance.

8. Manufacturer Functions: Diagnostics

8.9 Machine Diagnosis

Estimating friction and vibration for machine health.

8. Manufacturer Functions: Stopping

8.10 Quick Stop Functionality

Decelerating the motor to a stop using quick stop.

8. Manufacturer Functions: Stopping Methods

8.11 Halt Function

Decelerating the motor to a stop using the Halt function.

8.12 Ramp Stop Function

Decelerating the motor to a stop using Ramp Stop.

8. Manufacturer Functions: Alarms

8.13 PROFIdrive Alarm Parameter Definitions

Definitions of parameters related to alarms.

8. Manufacturer Functions: Parameter Management

8.14 Parameter Management

Changing and storing servo amplifier parameters.

8. Manufacturer Functions: Parameter Enabling

8.14.1 Parameter Enabling Operations

Procedures for enabling parameters.

8. Manufacturer Functions: Positioning Modes

8.15 Degree Functionality

Positioning using module coordinates (degrees).

Degree Setting Description

Differences when degree unit is selected.

8. Manufacturer Functions: Degree Sequences

Degree Setting Operation Sequences

Operation patterns for degree setting.

9. Object Dictionary Overview

9.1 Storing Parameters

Saving parameters to EEP-ROM using Store Parameters.

9. Object Dictionary: PROFIdrive Parameters

PROFIdrive Parameter List

Comprehensive list of manufacturer-specific PROFIdrive parameters.

9. Object Dictionary: Object Categories

Object Categories Overview

Categorization of objects into Monitor, Control, and PDS.

9. Object Dictionary: Objects by Function

Objects by Function Group

Objects grouped by control function (Position, Velocity, Torque, Homing, etc.).

9. Object Dictionary: Alarm Objects

9.3.3 Alarm Objects

Objects related to alarm history and current alarms.

9. Object Dictionary: Alarm and Error Details

Alarm and Parameter Error Details

Current alarm, parameter error numbers, and error list.

9. Object Dictionary: Monitor Objects Introduction

9.3.4 Monitor Objects Overview

Introduction to various monitor objects.

9. Object Dictionary: Monitor Objects (1)

Monitor Object Details (1)

Regenerative load, effective load, peak load, instantaneous torque, one-revolution position, ABS counter.

9. Object Dictionary: Monitor Objects (2)

Monitor Object Details (2)

Load inertia, bus voltage, load-side feedback and droop pulses, encoder info.

9. Object Dictionary: Monitor Objects (3)

Monitor Object Details (3)

Load-side encoder info, motor thermistor temp, motor feedback, electrical angle, position deviation.

9. Object Dictionary: Monitor Objects (4)

Monitor Object Details (4)

Motor speed deviation, encoder temp, settling time, oscillation frequency, tough drive ops.

9. Object Dictionary: Monitor Objects (5)

Monitor Object Details (5)

Power consumption, alarm monitors for feedback, speed, droop pulses.

9. Object Dictionary: Monitor Objects (6)

Monitor Object Details (6)

Alarm monitors for command pulses, frequency, load ratios.

9. Object Dictionary: Monitor Objects (7)

Monitor Object Details (7)

Alarm monitors for torque, position, ABS counter, inertia ratio, bus voltage.

9. Object Dictionary: Monitor Objects (8)

Monitor Object Details (8)

Alarm monitors for load-side feedback/droop pulses, encoder info, motor temp.

9. Object Dictionary: Monitor Objects (9)

Monitor Object Details (9)

Alarm monitors for motor feedback, electrical angle, position/speed deviation, encoder temp.

9. Object Dictionary: Monitor Objects (10)

Monitor Object Details (10)

Alarm monitors for settling time, oscillation frequency, drive operations, power consumption.

9. Object Dictionary: Manufacturer Specific Objects

9.3.5 Manufacturer Specific Control Objects

Objects for machine diagnostics and friction torque.

Machine Diagnostic Status

Current status of machine diagnostics.

9. Object Dictionary: Friction and Vibration

Friction and Vibration Monitoring (Stop)

Friction torque and vibration level monitoring during stop.

9. Object Dictionary: Friction and Vibration (Operation)

Friction and Vibration Monitoring (Operation)

Vibration frequency/level during motor operation.

Control Digital Inputs (DI)

Control commands for Digital Inputs 1, 2, and 3.

9. Object Dictionary: Status Outputs

Status Digital Outputs (DO)

Status of Digital Outputs 1, 2, 3, and 5.

Velocity Limit Value

Setting the speed limit value for torque mode.

9. Object Dictionary: Device Information

Motor and Device Information

Motor rated speed, device name, hardware/software versions, serial number.

9. Object Dictionary: Tuning and Parameters

Parameter Enabling and Encoder Status

User parameter configuration and encoder status.

One-Touch Tuning Mode Settings

Setting the mode for one-touch tuning.

9. Object Dictionary: Tuning Operations

One-Touch Tuning Status and Control

Status, stop command, clear, and error codes for one-touch tuning.

9. Object Dictionary: PDS Control

9.3.6 PDS Control Objects

PDS control objects including error codes and control/status words.

9. Object Dictionary: Operation Modes

Halt, Modes of Operation, and Drive Modes

Halt option, modes of operation, and supported drive modes.

9. Object Dictionary: Position Control

9.3.7 Position Control Objects

Objects for position control functions.

Position Actual Values and Error Windows

Position actual values and following error window/timeout.

9. Object Dictionary: Position Control Parameters

Position Window and Option Codes

Position window settings and positioning option code.

9. Object Dictionary: Velocity Control

Following Error and Velocity Control Objects

Following error value, control effort, and velocity demand/actual values.

9.3.8 Profile Velocity Mode Objects

Objects specific to profile velocity mode.

9. Object Dictionary: Velocity Control Parameters

Velocity Window and Threshold Settings

Velocity window, window time, threshold, and threshold time settings.

Target Velocity Parameter

Setting the target velocity for profile velocity mode.

9. Object Dictionary: Torque Control

9.3.9 Profile Torque Mode Objects

Objects specific to profile torque mode.

Torque Command and Limit Values

Target torque, max torque, torque demand, and actual torque.

9. Object Dictionary: Torque Control Parameters

Torque Slope, Profile Type, and Torque Limits

Torque slope, profile type, and positive/negative torque limits.

9. Object Dictionary: Position Control Objects

9.3.10 Profile Position Mode Objects

Objects specific to profile position mode.

Target Position and Range Limits

Target position and position range limit settings.

9. Object Dictionary: Velocity and Acceleration Limits

Velocity and Acceleration Limits

Max profile velocity, max motor speed, profile velocity, and acceleration.

9. Object Dictionary: Deceleration and Motion Profiles

Deceleration and Motion Profile Settings

Profile deceleration, quick stop deceleration, and motion profile type.

9. Object Dictionary: Homing Mode

9.3.11 Homing Mode Objects

Objects related to homing mode.

Home Offset, Method, and Speeds

Home offset, homing method, and homing speeds parameters.

9. Object Dictionary: Homing Method Details

Supported Homing Methods

Lists all supported homing methods with their numbers.

9. Object Dictionary: Factor Groups

9.3.12 Factor Group Objects

Objects related to factor groups.

Polarity and Encoder Resolution

Polarity setting and position encoder resolution.

9. Object Dictionary: Unit Settings

Gear Ratio and Feed Constant

Gear ratio and feed constant settings.

SI Unit Position and Velocity

SI unit position and velocity settings.

9. Object Dictionary: Optional Features

9.3.13 Optional Application FE Objects

Optional application FE objects, including digital inputs.

9.3.14 Touch Probe Function Objects

Objects related to the touch probe function.

9. Object Dictionary: Touch Probe Details

Touch Probe Function Details

Details of touch probe status and position values.

Related product manuals