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Mitsubishi Electric MELSERVO-J2 Series User Manual

Mitsubishi Electric MELSERVO-J2 Series
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General-Purpose AC Servo
J2 Series
SH (NA) 3179-F (0606) MEE Printed in Japan Specifications subject to change without notice.
This Instruction Manual uses recycled paper.
MODEL
MR-J2- C
SERVO AMPLIFIER
INSTRUCTION MANUAL
Built-In Positioning Function
MR-J2- C Servo Amplifier Instruction Manual
1CW923
MODEL
CODE
MODEL
F
F
J2 Series
MR-J2-C INSTRUCTION
HEAD OFFICE:TOKYO BLDG MARUNOUCHI TOKYO 100-8310
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Table of Contents

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Mitsubishi Electric MELSERVO-J2 Series Specifications

General IconGeneral
Position ControlYes
Speed ControlYes
Torque ControlYes
SeriesMELSERVO-J2
TypeAmplifier
Output CurrentVaries depending on model
Rated OutputVaries by model (e.g., 0.1kW to 15kW)
Feedback SystemIncremental Encoder
Cooling MethodNatural Cooling or Forced Air Cooling (varies by model)
Ambient Temperature0 to 55°C
Storage Temperature-20 to 65°C
Vibration Resistance5.9 m/s² (0.6G) at 10-55 Hz
WeightVaries depending on model

Summary

Safety Instructions

1. Safety Instructions

Essential guidelines for safe operation and handling of the servo amplifier.

1. To prevent electric shock, note the following:

Crucial precautions to avoid electric shock during wiring, installation, and operation.

2. To prevent fire, note the following:

Key safety measures to prevent fire hazards related to the servo amplifier.

3. To prevent injury, note the follow

Safety instructions to prevent personal injury from mechanical or electrical hazards.

4. Additional instructions

(1) Transportation and installation

Guidelines for the proper transportation and installation of the servo equipment.

(2) Wiring

Detailed instructions for correct and secure electrical wiring of the servo system.

(3) Test run adjustment

Procedures for adjusting the system during the test run phase.

(4) Usage

Guidelines for the proper and safe usage of the servo amplifier.

(5) Corrective actions

Recommended actions for hazardous conditions or product faults.

(6) Maintenance, inspection and parts replacement

Procedures for periodic maintenance, inspection, and replacement of servo amplifier parts.

(7) General instruction

General operational advice and information regarding equipment illustrations and usage.

About processing of waste

COMPLIANCE WITH EC DIRECTIVES

1. WHAT ARE EC DIRECTIVES?

Explanation of EC Directives for product standardization.

2. PRECAUTIONS FOR COMPLIANCE

Precautions for ensuring compliance with EC Directives.

CONFORMANCE WITH UL/C-UL STANDARD

(1) Servo amplifiers and servo motors used

Lists compatible servo amplifiers and motors for UL/C-UL standards.

(2) Installation

Installation requirements for UL/C-UL standard compliance.

(3) Short circuit rating

Details conformance to short circuit rating tests.

(4) Capacitor discharge time

Safety information on capacitor discharge time after power-off.

(5) Options and auxiliary equipment

Lists UL/C-UL conforming options and auxiliary equipment.

(6) Attachment of a servo motor

Refers to Servo Motor Manual for motor attachment details.

(7) About wiring protection

Wiring protection requirements for US and Canada installations.

1. FUNCTIONS AND CONFIGURATION

1.1 Introduction

Overview of the MR-J2-C AC servo amplifier's functions and positioning capabilities.

1.2 Function list

A comprehensive list of all functions available in the MELSERVO-J2-C servo amplifier.

1.3 Model name make-up

Explanation of the model name structure for servo amplifiers and motors.

1.4 Combination with servo motor

Details on compatible servo amplifier and servo motor combinations.

1.5 Parts identification

Identification and description of the main parts of the servo amplifier.

1.6 Servo system with auxiliary equipment

Diagram and explanation of the servo system with auxiliary equipment.

2. INSTALLATION

2.1 Environmental conditions

Specifies the required environmental conditions for operating the servo amplifier.

2.2 Installation direction and clearances

Guidelines for correct installation direction and required clearances for ventilation.

2.3 Keep out foreign materials

Instructions to prevent foreign materials from entering the servo amplifier.

2.4 Cable stress

Considerations for managing cable stress and flexing life.

3. SIGNALS AND WIRING

3.1 Standard connection example

A typical wiring diagram for the servo system connection.

3.2 Common line

Explanation of power supply and common line configurations.

3.3 I/O signals

Information on input and output signals for servo amplifier control.

3.4 Detailed description of the signals

In-depth explanations of specific control signals like start, stop, and limits.

3.5 Alarm occurrence timing chart

Timing sequence illustration for alarm occurrences.

3.6 Interfaces

Details on digital input and output interfaces for external connections.

3.7 Input power supply circuit

Diagrams and explanations for input power supply circuit connections.

3.8 Connection of servo amplifier and servo motor

Instructions for correctly connecting the servo amplifier to the servo motor.

3.9 Servo motor with electromagnetic brake

Specific wiring and operation details for servo motors with electromagnetic brakes.

3.10 Grounding

Essential grounding procedures for safety and noise reduction.

3.11 Servo amplifier terminal block (TE2) wiring method

Instructions for wiring the control circuit terminal block (TE2).

3.12 Instructions for the 3M connector

Guidelines for fabricating and connecting cables using 3M connectors.

4. OPERATION

4.1 When switching power on for the first time

Pre-operation checks and procedures for initial power-on.

4.2 Automatic operation mode

Explanation of automatic operation modes and command systems.

4.2.1 What is automatic operation mode?

Basic definition of automatic operation mode.

4.2.2 Absolute value command system

Details on using the absolute value command system for positioning.

4.2.3 Incremental value command system

Details on using the incremental value command system for positioning.

4.2.4 Automatic operation timing chart

Timing chart illustrating automatic operation sequences.

4.2.5 Automatic continuous operation

Explanation of varied speed and continuous positioning operations.

4.3 Manual operation mode

Modes for manual control like jog and pulse generator operation.

4.3.1 Jog operation

Procedures for manual jog operation of the servo motor.

4.3.2 Manual pulse generator operation

Instructions for operating the servo motor using a manual pulse generator.

4.4 Manual home position return mode

Various methods for performing manual home position return.

4.5 Absolute position detection system

Information on configuring and using the absolute position detection system.

4.6 Serial communication operation

Using RS-422 or RS-232C for servo amplifier operation and parameter settings.

5. PARAMETERS

5.1 Parameter list

A list of all available parameters for the servo amplifier.

5.1.1 Parameter write inhibit

Controls write access to parameters, especially expansion parameters.

5.1.2 Lists

Detailed lists of basic and expansion parameters.

5.2 Detailed explanation

In-depth explanations of specific parameters.

5.2.1 Electronic gear

Explanation and calculation of the electronic gear function.

6. SERVO CONFIGURATION SOFTWARE

6.1 Specifications

System requirements and specifications for the servo configuration software.

6.2 System configuration

Required components and configuration diagrams for using the software.

6.3 Station setting

Procedure for setting the station number for communication.

6.4 Parameters

Operations for reading, writing, and managing parameters using the software.

6.5 Point table

Operations for managing point table data using the software.

6.6 Device setting

Assigning functions to servo amplifier I/O pins using the software.

6.7 Test operation

Modes for testing servo motor operation without a machine.

6.8 Alarm history

Viewing and clearing the servo amplifier's alarm history.

9. ADJUSTMENT

9.1 What is gain adjustment?

Explanation of gain adjustment and its importance in servo systems.

9.2 Gain adjustment

Detailed procedures for adjusting servo gain parameters.

9.2.1 Parameters required for gain adjustment

Lists parameters relevant to servo gain adjustment.

9.2.2 Block diagram

Block diagram of the servo amplifier's control section.

9.2.3 What is auto tuning?

Explanation of the auto tuning process for servo gain.

9.3 Gain adjustment by auto tuning

Procedures and guidelines for adjusting gain using the auto tuning function.

9.3.1 Adjustment method

Steps for performing gain adjustment via auto tuning.

9.3.2 Valid conditions

Conditions required for successful auto tuning.

9.4 Manual gain adjustment

Methods for manually adjusting servo gain when auto tuning is insufficient.

9.5 Slight vibration suppression control

Function to reduce servo vibration at stop, especially with low inertia ratios.

10. INSPECTION

11. TROUBLESHOOTING

11.1 Trouble at start-up

Common faults encountered during initial startup and their solutions.

11.2 When alarm or warning has occurred

Procedures for handling alarms and warnings displayed by the servo amplifier.

11.2.1 Alarms and warning list

A list of all alarms and warnings with their display codes and definitions.

11.2.2 Remedies for alarms

Specific troubleshooting steps and actions for each type of alarm.

11.2.3 Remedies for warnings

Actions to take when specific warnings are displayed by the servo amplifier.

12. SPECIFICATIONS

12.1 Servo amplifier standard specifications

Detailed technical specifications for the MR-J2-C servo amplifier series.

12.2 Outline dimension drawings

Dimensional drawings for servo amplifier models and connectors.

12.2.1 Servo amplifiers

Outline dimension drawings for MR-J2-10C to MR-J2-350C servo amplifiers.

12.2.2 Connectors

Drawings and specifications for servo amplifier connectors.

13. CHARACTERISTICS

13.1 Overload protection characteristics

Electronic thermal relay protection curves for servo motors and amplifiers.

13.2 Power supply equipment capacity and generated loss

Data on power supply capacity and heat generation for servo amplifiers.

13.3 Dynamic brake characteristics

Information on the dynamic brake operation and coasting distance calculation.

13.4 Encoder cable flexing life

Graph showing calculated flexing life of encoder cables.

14. OPTIONS AND AUXILIARY EQUIPMENT

14.1 Options

Overview of available optional equipment for the servo system.

14.1.1 Regenerative brake options

Details on regenerative brake options, combinations, and selection.

14.1.2 Cables and connectors

Information on various cables and connectors for system setup.

14.1.3 Junction terminal block (MR-TB20)

Details on the junction terminal block and its usage.

14.1.4 Maintenance junction card (MR-J2CN3TM)

Information on the maintenance junction card for PC and monitor use.

14.1.5 External digital display (MR-DP60)

Specifications and connection for the external digital display unit.

14.1.6 Manual pulse generator (MR-HDP01)

Specifications and connection for the manual pulse generator.

14.1.7 Battery (MR-BAT, A6BAT)

Information on batteries used for absolute position detection systems.

14.2 Auxiliary equipment

Overview of recommended auxiliary equipment.

14.2.1 Recommended wires

Recommended wire specifications for power supply and motor connections.

14.2.2 No-fuse breakers, fuses, magnetic contactors

Recommended specifications for breakers, fuses, and contactors.

14.2.3 Power factor improving reactors

Information on power factor improving reactors and their connection.

14.2.4 Relays

Recommended relays for use with interfaces.

14.2.5 Surge absorbers

Recommended surge absorbers for electromagnetic brakes.

14.2.6 Noise reduction techniques

Techniques for reducing electrical noise in the servo system.

14.2.7 Leakage current breaker

Method for selecting and installing leakage current breakers.

14.2.8 EMC filter

Recommended EMC filters for compliance with EN standards.

14.2.9 Setting potentiometers for analog inputs

Variable resistors available for analog input settings.

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