EasyManua.ls Logo

Mitsubishi Electric MR-J4-350B4(-RJ) User Manual

Mitsubishi Electric MR-J4-350B4(-RJ)
706 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
SH(NA)030106ENG-P(1710)MEE Printed in Japan Specifications are subject to change without notice.
This Instruction Manual uses recycled paper.
MODEL
MODEL
CODE
General-Purpose AC Servo
MR-J4-_B_(-RJ) SERVO AMPLIFIER INSTRUCTION MANUAL
HEAD OFFICE: TOKYO BLDG MARUNOUCHI TOKYO 100-8310
MODEL
MR-J4-_B_(-RJ)
SSCNET /H Interface
1CW805
MR-J4-B INSTRUCTIONMANUAL
P
P
SERVO AMPLIFIER
INSTRUCTION MANUAL

Table of Contents

Questions and Answers:

Mitsubishi Electric MR-J4-350B4(-RJ) Specifications

General IconGeneral
SeriesMR-J4
ModelMR-J4-350B4(-RJ)
CategoryServo Drives
Rated Output3.5 kW
Input Frequency50/60 Hz
Protection ClassIP20
TypeServo Drive
Input Voltage200 to 230 VAC
FeedbackAbsolute encoder, Incremental encoder
Protection FunctionsOvercurrent, Overvoltage, Overheating

Summary

Safety Instructions

1. To prevent electric shock, note the following

Critical safety guidelines to prevent electric shock during wiring, operation, and maintenance of the servo amplifier and motor.

2. To prevent fire, note the following

Critical safety guidelines to prevent fire hazards related to installation and operation of the servo amplifier and motor.

Additional Instructions

3. To prevent injury, note the following

Cautionary notes to prevent injury during installation, operation, and handling of the servo amplifier.

5. Corrective actions

Guidelines for actions to take when alarms or malfunctions occur, focusing on safety and proper procedure.

1. Functions and Configuration

1.3 Servo amplifier standard specifications

Details the standard specifications for MR-J4 series servo amplifiers across various models and voltage classes.

2. Installation

2.1 Installation direction and clearances

Specifies the required installation direction and clearances for the servo amplifier to ensure proper operation and prevent malfunctions.

2.5 Inspection items

A checklist of important items to inspect before maintenance or inspection, emphasizing safety precautions.

3. Signals and Wiring

3.1 Input power supply circuit

Explains the input power supply circuit, including necessary precautions for magnetic contactors and voltage connections.

3.2 I/O signal connection example

Provides examples of I/O signal connections for both sink and source interfaces.

3.5 Signal (device) explanations

Explains the function and application of various input and output signals, including MBR, ALM, INP, and DB.

3.6 Forced stop deceleration function

Describes the forced stop deceleration function, its operation, and related parameters for safe stopping.

3.10 Servo motor with an electromagnetic brake

Details safety precautions and operating procedures for servo motors equipped with an electromagnetic brake.

3.11 Grounding

Provides essential guidelines for properly grounding the servo amplifier and servo motor to prevent electrical shock and noise issues.

4. Startup

4.1 Switching power on for the first time

Outlines the step-by-step procedure for initial power-on and startup of the servo system.

4.3 Switch setting and display of the servo amplifier

Explains how to set switches for test operation, disabling axes, and setting control axis numbers, along with display indicators.

4.4 Test operation

Details the process of performing test operations on the servo motor and machine to ensure normal operation.

4.5 Test operation mode

Describes the test operation modes, including JOG, positioning, and program operations using MR Configurator2.

5. Parameters

5.1 Parameter list

Provides a comprehensive list of parameters, including basic, gain/filter, extension, and I/O settings.

5.2 Detailed list of parameters

Offers detailed explanations for various parameters, categorized into basic, gain/filter, extension settings, and I/O settings.

6. Normal Gain Adjustment

6.1 Different adjustment methods

Explains various gain adjustment methods including auto tuning, one-touch tuning, and manual mode.

6.2 One-touch tuning

Details the one-touch tuning process, including user command and amplifier command methods, and necessary precautions.

6.3 Auto tuning

Describes the auto tuning function, including modes 1 and 2, and the procedure for estimating machine characteristics.

6.4 Manual mode

Explains how to manually adjust gains for speed control and position control loops when auto tuning results are unsatisfactory.

7. Special Adjustment Functions

7.1 Filter setting

Introduces available filters for MR-J4 servo amplifiers, including machine resonance suppression and low-pass filters.

7.3 Tough drive function

Describes functions that allow equipment to continue operating during alarms, including vibration and instantaneous power failure tough drives.

7.4 Compliance with SEMI-F47 standard

Details how to enable SEMI-F47 function to avoid undervoltage alarms during instantaneous power failures.

7.6 Lost motion compensation function

Describes the function for correcting response delays caused by non-sensitive bands, improving accuracy in movement.

8. Troubleshooting

8.1 Explanation for the lists

Provides explanations for alarm and warning lists, including stop methods and alarm deactivation procedures.

8.2 Alarm list

A comprehensive list of alarms, their details, stop methods, and deactivation procedures.

8.4 Troubleshooting at power on

Guides on diagnosing and resolving issues that occur when the servo system does not boot or encounters errors at power on.

10. Characteristics

10.1 Overload protection characteristics

Explains the electronic thermal overload protection for servo motors, amplifiers, and power wires, including protection curves.

11. Options and Peripheral Equipment

11.10 Molded-case circuit breakers, fuses, magnetic contactors

Specifies selection examples for molded-case circuit breakers, fuses, and magnetic contactors for main and control circuits.

11.14 Noise reduction techniques

Details general and specific techniques for reducing noise that can cause servo amplifier malfunctions or peripheral equipment issues.

11.17 External dynamic brake

Explains the selection and connection of external dynamic brakes, including safety precautions and SEMI-F47 compliance.

12. Absolute Position Detection System

13. Using STO Function

13.1 Introduction

Provides an introduction to the STO function, including its summary, terms related to safety, and cautions.

13.1.4 Residual risks of the STO function

Outlines residual risks associated with the STO function and manufacturer responsibilities for risk evaluation.

13.3 Connection example

Illustrates connection examples for the STO function using external safety relays or MR-J3-D05 safety logic units.

14. Using a Linear Servo Motor

14.2 Signals and wiring

Provides essential wiring guidelines and safety precautions for connecting linear servo motors.

14.3 Operation and functions

Covers startup procedures, controller settings, and functions like magnetic pole detection for linear servo motors.

15. Using a Direct Drive Motor

15.2 Signals and wiring

Provides wiring guidelines and safety precautions for connecting direct drive motors.

15.3 Operation and functions

Covers startup procedures, controller settings, and functions like servo control error detection for direct drive motors.

16. Fully Closed Loop System

16.3 Operation and functions

Covers startup procedures, system configuration, and functions like auto tuning and machine analyzer for fully closed loop systems.

APPENDIX

App. 11.14 Noise reduction techniques

Details general and specific techniques for reducing noise that can cause servo amplifier malfunctions or peripheral equipment issues.

App. 11.17 External dynamic brake

Explains the selection and connection of external dynamic brakes, including safety precautions and SEMI-F47 compliance.

Related product manuals