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Mitsubishi Electric PUHZ-P250YHA3 User Manual

Mitsubishi Electric PUHZ-P250YHA3
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SERVICE MANUAL
No. OCH424
REVISED EDITION-E
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
R410A
October 2011
Outdoor unit
[Model names]
PUHZ-P200YHA
PUHZ-P250YHA
PUHZ-P200YHA3
PUHZ-P250YHA3
[Service Ref.]
PUHZ-P200YHA
PUHZ-P250YHA
PUHZ-P200YHA3
PUHZ-P200YHA3R1
PUHZ-P200YHA3R2
PUHZ-P200YHA3R3
PUHZ-P250YHA3
PUHZ-P250YHA3R1
PUHZ-P250YHA3R2
PUHZ-P250YHA3R3
PUHZ-P200YHA3R1/R2/R3
PUHZ-P250YHA3R1/R2/R3
Note:
This manual describes only
service data of the outdoor units.
RoHS compliant products have
<G> mark on the spec name plate.
CONTENTS
1. TECHNICAL CHANGES
.................................
2
2. REFERENCE MANUAL
..................................
2
3. SAFETY PRECAUTION
..................................
3
4. FEATURES
......................................................
6
5. SPECIFICATIONS
...........................................
7
6. DATA
...............................................................
8
7. OUTLINES AND DIMENSIONS
....................
10
8. WIRING DIAGRAM
.......................................
12
9. WIRING SPECIFICATIONS
..........................
13
10.
REFRIGERANT SYSTEM DIAGRAM
...............
18
11. TROUBLESHOOTING
...................................
20
12. FUNCTION SETTING
....................................
70
13.
MONITORING THE OPERATION DATA BY THE REMOTE CONTROLLER
....
77
14. EASY MAINTENANCE FUNCTION
..............
87
15. DISASSEMBLY PROCEDURE
.....................
90
PARTS CATALOG (OCB424)
Revision:
"11-10 FUNCTION OF SWITCHES,
CONNECTORS AND JUMPERS"
has been modified in REVISED
EDITION-E. (See page 65)
Some descriptions have been
modified.
Please void OCH424
REVISED EDITION-D.

Other manuals for Mitsubishi Electric PUHZ-P250YHA3

Questions and Answers:

Mitsubishi Electric PUHZ-P250YHA3 Specifications

General IconGeneral
BrandMitsubishi Electric
ModelPUHZ-P250YHA3
CategoryAir Conditioner
LanguageEnglish

Summary

TECHNICAL CHANGES

REFERENCE MANUAL

SAFETY PRECAUTION

3-1. ALWAYS OBSERVE FOR SAFETY

General safety rules for repair service and during operation.

3-2. CAUTIONS RELATED TO NEW REFRIGERANT

Specific precautions for using R410A refrigerant.

SAFETY PRECAUTION (Continued)

[1] Cautions for service

Important service procedures for refrigerant handling.

[2] Additional refrigerant charge

Instructions for adding refrigerant directly from a cylinder.

[3] Service tools

Lists exclusive service tools for R410A refrigerant.

SAFETY PRECAUTION (Continued)

Cautions for refrigerant piping work

Guidelines for refrigerant piping, emphasizing R410A specific requirements.

Dimensions of flare cutting and flare nut

Dimensions for flare cutting and nuts for R410A.

FEATURES

CHARGELESS SYSTEM

Explains the pre-charged refrigerant system for easier installation.

SPECIFICATIONS

DATA

6-1. REFILLING REFRIGERANT CHARGE (R410A : kg)

Table showing refrigerant charge based on piping length.

6-2. COMPRESSOR TECHNICAL DATA

Technical data for the compressor.

6-3. NOISE CRITERION CURVES

Noise level curves for different frequencies.

6-4. STANDARD OPERATION DATA

Standard operating data for cooling and heating modes.

OUTLINES AND DIMENSIONS

1 FREE SPACE (Around the unit)

Minimum required clearance around the unit for installation.

2 SERVICE SPACE

Required space for servicing and maintenance access.

3 FOUNDATION BOLTS

Specifications for foundation mounting bolts.

4 PIPING-WIRING DIRECTIONS

Directions for piping and wiring connections.

Piping Knockout Hole Details

Details of knockout holes for piping and wiring.

WIRING DIAGRAM

[LEGEND]

Symbols and names used in the wiring diagrams.

WIRING SPECIFICATIONS

9-1. FIELD ELECTRICAL WIRING (power wiring specifications)

Power wiring specifications for field installation.

Synchronized twin and triple system Electrical wiring

Wiring diagrams for synchronized twin and triple systems.

9-2. SEPARATE INDOOR UNIT/ OUTDOOR UNIT POWER SUPPLIES

Power supply configurations for separate indoor/outdoor units.

Simultaneous twin/triple/four system

Wiring for simultaneous multi-unit systems.

9-3. INDOOR – OUTDOOR CONNECTING CABLE

Specifications for indoor-outdoor connecting cables.

9-4. M-NET WIRING METHOD

Method for wiring the M-NET communication system.

M-NET wiring

Specifics on using shield wire for M-NET communication.

9-4-1. M-NET address setting

Procedure for setting M-NET addresses.

9-4-2. Refrigerant address setting

Procedure for setting refrigerant addresses.

9-4-3. Regulations in address settings

Rules for setting addresses in multi-group systems.

REFRIGERANT SYSTEM DIAGRAM

10-1. Refrigerant recovering (pump down)

Procedure for recovering refrigerant using the pump-down method.

10-2. Start and finish of test run

Steps for performing test runs from the outdoor unit.

TROUBLESHOOTING

11-1. TROUBLESHOOTING

Summary of actions for recurring and non-recurring troubles.

11-2. CHECK POINT UNDER TEST RUN

Points to check before performing a test run.

Test Run Symptom Analysis

Common symptoms and their potential causes during test runs.

Contents of trouble (LCD)

List of trouble codes displayed on the LCD.

Test Run Procedures

Procedure for performing a test run using a wireless remote controller.

Self-Diagnosis Procedures

Steps for performing self-diagnosis during operation or service.

Remote Controller Diagnosis

Steps to diagnose issues with the remote controller itself.

Wireless Remote Malfunction Diagnosis

Method for diagnosing malfunctions using a wireless remote controller.

Indoor Unit Error Patterns

List of error codes and symptoms detected by the indoor unit.

Outdoor Unit Error Patterns

List of error codes and symptoms detected by the outdoor unit.

11-4. SELF-DIAGNOSIS ACTION TABLE

Table of errors detected on power-on and their corrective actions.

Specific Error Codes (EA, Eb, EC)

Details on miswiring, unit count, and start-up time errors.

Abnormalities detected while unit is operating

Errors related to high pressure, discharge temperature, and open/short thermistors.

U-Series Error Codes

Errors related to thermistors, heatsink temperature, power module, and fan motor.

U-Series Error Codes (Continued)

Errors related to voltage, overheat, compressor overcurrent, and low pressure.

E-Series Communication Errors

Remote controller transmission and signal receiving errors.

E-Series Remote Controller Errors

Remote controller control board and clock function errors.

E-Series Communication Errors (Continued)

Remote controller transmission and signal receiving errors.

E-Series Indoor/Outdoor Communication Errors

Indoor/outdoor unit communication errors.

Undefined Error Code

Handling of undefined error codes.

Ed Series Communication Errors

Serial communication errors between boards and M-NET.

A-Series Communication Errors

M-NET communication errors like address duplication and BUS BUSY.

A-Series Communication Errors (Continued)

Communication errors with the communication processor.

A-Series Communication Errors (Continued)

More details on NO ACK signal errors and group operation.

11-5. TROUBLESHOOTING BY INFERIOR PHENOMENA

Troubleshooting common phenomena like no display or slow response.

Remote Controller Display Issues

Steps to troubleshoot a non-functional remote controller display.

Persistent "PLEASE WAIT" Display Troubleshooting

Diagnosing the persistent "PLEASE WAIT" display.

Intermittent Operation Display Troubleshooting

Troubleshooting intermittent operation display.

Unit Start-up Anomalies

Troubleshooting unit start-up issues and compressor delays.

Performance Issues

Diagnosing reduced cooling or heating capacity.

"PLEASE WAIT" Display Troubleshooting

Troubleshooting persistent "PLEASE WAIT" display using diagnosis flow.

Blank Remote Controller Display Troubleshooting

Troubleshooting a completely blank remote controller display.

Blank Remote Controller Display Troubleshooting (Part 2)

Further troubleshooting steps for a blank remote controller display.

Blank Remote Controller Display Troubleshooting (Part 3)

Additional troubleshooting for a blank remote controller display.

Phone Calls From Customers

Unit Not Operating

Customer calls regarding the unit not operating at all.

Remote Controller "PLEASE WAIT" Display

Customer calls about the "PLEASE WAIT" message on the remote.

Remote Controller "FILTER" Notification

Customer calls regarding the "FILTER" display notification.

Remote Controller "STANDBY" Mode

Customer calls about the "STANDBY" mode display.

Remote Controller "DEFROST" Mode

Customer calls about the "DEFROST" mode display.

Insufficient Cooling or Heating

Customer calls regarding insufficient cooling or heating.

Air Conditioner Sounds

Customer calls about various sounds from the air conditioner.

Blower Operation Issues

Customer calls about blower operation issues.

Blower Operation Issues (Continued)

Further customer calls regarding blower operation.

Airflow Direction Control

Customer calls about airflow direction changes.

Unintended Unit Start-up Troubleshooting

Troubleshooting unintended unit start-up.

Unintended Unit Stop Troubleshooting

Troubleshooting unintended unit stop.

Indoor Unit White Mist Phenomenon

Customer calls about white mist from the indoor unit.

Outdoor Unit Water Expulsion

Customer calls about water from the outdoor unit.

Remote Controller Display Issues

Troubleshooting dim or non-functional remote controller display.

Poor Remote Signal Reception

Troubleshooting poor remote signal reception.

HOW TO CHECK THE PARTS

Outdoor Thermistor Checks

Checking resistance values for outdoor thermistors.

Fan Motor Check

Procedure for checking the fan motor.

Solenoid Valve Coil Check

Checking the resistance of the four-way valve coil.

Compressor Motor Check

Checking the resistance of the compressor motor windings.

Linear Expansion Valve Check

Checking the resistance of the linear expansion valve coil.

DC Fan Motor and Board Check

Detailed steps to check the DC fan motor and related boards.

HOW TO CHECK THE COMPONENTS

Low Temperature Thermistor Data

Resistance charts for low-temperature thermistors.

High Temperature Thermistor Data

Resistance charts for high-temperature thermistors.

Linear expansion valve

LEV Operation Summary

Summary of how the linear expansion valve operates.

LEV Connection Diagram

Wiring diagram for the linear expansion valve connection.

LEV Pulse Signal and Operation

Table showing output pulses and valve operation.

Linear Expansion Valve Operation Details

Details on linear expansion valve operation and sounds.

LEV Coil Attachment and Detachment

Procedures for attaching and detaching the LEV coil.

EMERGENCY OPERATION

Conditions for Emergency Operation

Conditions under which emergency operation is available due to error codes.

Emergency Operation Precautions

Important checks and cautions before performing emergency operation.

Emergency Operation Procedure

Step-by-step instructions for activating emergency operation.

Releasing Emergency Operation

Steps to properly release from emergency operation.

Operation Data During Emergency Operation

Data values used during emergency operation.

Outdoor controller circuit board

Outdoor noise filter circuit board

Outdoor power circuit board

FUNCTION OF SWITCHES, CONNECTORS AND JUMPERS

(1) Function of switches

Details on DIP switches, push switches, and their functions.

(2) Function of connectors and switches

Functions of connectors and switches like CN31, SW6, SW5-6.

Special function

Explains special functions like low-level sound priority and demand control.

<Display function of inspection for outdoor unit>

Normal Condition LED Indicators

Normal LED indications on the outdoor controller board.

Abnormal Condition LED Indicators

Mapping of LED blinking patterns to error codes and inspection methods.

Outdoor Unit Error Code Interpretation

Detailed error codes and inspection methods for outdoor unit abnormalities.

Outdoor Unit Error Code Interpretation (Continued)

More error codes and their corresponding inspection methods.

SW2 Setting - Display Detail

SW2 Setting - Display Detail

SW2 settings for compressor current, error history, and thermostat ON time.

SW2 Setting - Display Detail

SW2 settings for number of indoor units, capacity, and indoor temperatures.

SW2 Setting - Display Detail

SW2 settings for indoor setting temperature, pipe temperatures, heatsink temperature, and discharge superheat.

SW2 Setting - Display Detail

SW2 settings for capacity save, error postponement history, and thermistor display.

SW2 Setting - Display Detail

SW2 settings for LEV opening pulse, indoor temperatures, and outdoor temperatures.

SW2 Setting - Display Detail

SW2 settings for discharge superheat, subcool, thermo-on time, and U9 error status.

SW2 Setting - Display Detail

SW2 settings for compressor operating frequency and target subcool.

FUNCTION SETTING

12-1. UNIT FUNCTION SETTING BY THE REMOTE CONTROLLER

How to set unit functions using the remote controller.

Functions Available by Unit Number Setting

Function availability for different indoor unit system configurations.

12-1-1. Selecting Functions Using Wired Remote Controller

Flowchart and steps for selecting functions via wired remote controller.

Function Selection Operating Procedure

Detailed steps for function selection and setting confirmation.

12-1-2. Selecting Functions Using Wireless Remote Controller (Type C)

Flowchart and steps for selecting functions via wireless remote controller.

FUNCTION SELECTION OF REMOTE CONTROLLER

Item 1: Change Language

Setting the display language for the remote controller.

Item 2: Function Limit

Setting operation limits or locking functions on the remote controller.

Item 3: Mode Selection

Selecting modes like main/sub controller, clock, and timer functions.

Item 4: Display Change

Setting temperature units and display options on the remote controller.

Function Selection Flowchart

Flowchart illustrating the remote controller function selection process.

MONITORING THE OPERATION DATA BY THE REMOTE CONTROLLER

13-1. HOW TO "MONITOR THE OPERATION DATA"

Steps to access and monitor operation data using the remote controller.

13-2. REQUEST CODE LIST

List of request codes for monitoring operational data.

Request Code List (50-91)

Detailed request codes for various unit states and information.

Request Code List (103-151)

Request codes for error history, thermistor readings, and temperatures.

Request Code List (153-191)

Request codes for fan operation, unit versions, and settings.

13-2-1. Detail Contents in Request Code

Detailed explanations for request codes related to operation state and indoor/outdoor unit control.

Request Code Details (Fan Control & Actuator Output)

Detailed explanations for fan control and actuator output state request codes.

Request Code Details (Demand Capacity & Unit Settings)

Detailed explanations for demand capacity and unit setting request codes.

[Outdoor unit switch setting display (SW1 to SW10, except SW3)]

[Indoor unit - Model setting information]

Indoor Unit Capacity Setting Information

Information on setting indoor unit capacity.

Wireless Pair No. Setting

Setting for wireless pair connections.

EASY MAINTENANCE FUNCTION

14-1. MAINTENANCE MODE OPERATION METHOD

How to operate and switch into maintenance mode.

Data Measurement in Maintenance Mode

Steps for measuring operation data while in maintenance mode.

14-2. GUIDE FOR OPERATION CONDITION

DISASSEMBLY PROCEDURE

1. Removing the service panel and top panel

Steps for removing the service panel and top panel.

2. Removing the fan motor (MF1, MF2)

Steps to remove the fan motor.

3. Removing the electrical parts box

Steps to remove the electrical parts box.

4. Removing the thermistor <Outdoor 2-phase pipe> (TH6)

Steps to remove the outdoor 2-phase pipe thermistor.

5. Removing the thermistor <Outdoor> (TH7)

Steps to remove the outdoor thermistor.

6. Removing the thermistor <Outdoor pipe> (TH3) and thermistor <Discharge> (TH4)

Steps to remove outdoor pipe and discharge thermistors.

8. Removing the 4-way valve

Steps to remove the 4-way valve assembly.

9. Removing the linear expansion valve

Steps to remove the linear expansion valve.

10. Removing the high pressure switch (63H)

Steps to remove the high pressure switch.

11 Removing the compressor (MC)

Steps to remove the compressor.

12. Removing the accumulator

Steps to remove the accumulator.

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