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Mitsubishi Electric PUMY-P250YBM User Manual

Mitsubishi Electric PUMY-P250YBM
154 pages
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TECHNICAL & SERVICE MANUAL
OUTDOOR UNIT
HFC
utilized
R410A
PARTS CATALOG (OCB760)
CONTENTS
1. SAFETY PRECAUTION
....................................
2
2. OVERVIEW OF UNITS
......................................
6
3. SPECIFICATIONS
...........................................
10
4. DATA
................................................................
11
5. OUTLINES AND DIMENSIONS
......................
22
6. WIRING DIAGRAM
.........................................
23
7.
NECESSARY CONDITIONS FOR SYSTEM CONSTRUCTION
.....
24
8. TROUBLESHOOTING
....................................
40
9. ELECTRICAL WIRING
...................................
111
10. REFRIGERANT PIPING TASKS
....................
117
11. DISASSEMBLY PROCEDURE
.......................
125
12. REMOTE CONTROLLER
...............................
130
Note:
This service manual
describes technical data
of the outdoor units only.
As for indoor units, refer
to its service manual.
No. OCH760
May 2021
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
<Outdoor unit>
[Model Name] Service Ref.
PUMY-P250YBM
PUMY-P250YBM.TH
PUMY-P300YBM
PUMY-P300YBM.TH
PUMY-P250YBM-ER
PUMY-P250YBM-ER.TH
PUMY-P300YBM-ER
PUMY-P300YBM-ER.TH
PUMY-P250YBM-ET
PUMY-P250YBM-ET.TH
PUMY-P300YBM-ET
PUMY-P300YBM-ET.TH
Salt proof model
PUMY-P250YBM-BS
PUMY-P250YBM-BS.TH
PUMY-P300YBM-BS
PUMY-P300YBM-BS.TH
PUMY-P250YBM-ERBS
PUMY-P250YBM-ERBS.TH
PUMY-P300YBM-ERBS
PUMY-P300YBM-ERBS.TH
PUMY-P250YBM-ETBS
PUMY-P250YBM-ETBS.TH
PUMY-P300YBM-ETBS
PUMY-P300YBM-ETBS.TH

Table of Contents

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Mitsubishi Electric PUMY-P250YBM Specifications

General IconGeneral
BrandMitsubishi Electric
ModelPUMY-P250YBM
CategoryAir Conditioner
LanguageEnglish

Summary

Safety Precautions for Refrigerant Piping and Systems

Cautions for R410A Refrigerant

Cautions for R410A refrigerant handling and system precautions.

Preparation Before Repair Service

Tasks to perform before starting repair work on the unit.

Precautions During Repair Service

Specific precautions to take while performing repair work.

R410A Refrigerant Tools

List of specialized tools required for R410A refrigerant work.

Salt Proof Model Precautions

Special precautions for "-BS" models to prevent salt damage.

Refrigerant Piping Work Cautions

Piping Thickness Requirements

Specifies the required thickness of refrigerant piping for R410A.

Flare Cutting and Nut Dimensions

Details on flare cutting dimensions and flare nuts for R410A.

R410A Tool Compatibility

Comparison of R410A tools with conventional tools.

Unit Overview and System Construction

System Construction Overview

Overview of system configurations and connectable indoor units for outdoor units.

Branch Box System Construction

Details on system construction using branch boxes, including connectable indoor units.

Mixed System Construction

Information on mixed systems connecting CITY MULTI and M-series indoor units via branch boxes.

System Specifications

Specifications for the outdoor units, including capacity and operating temperature ranges.

Specifications and Data

Outdoor Unit Specifications

Detailed specifications for the outdoor units, including electrical, mechanical, and refrigerant data.

Cooling and Heating Unit Selection Data

Data and calculations for selecting cooling and heating units based on system capacity.

Heating Calculation Procedures

Calculation procedures for determining system capacity and selecting units for heating mode.

Temperature Correction Factors

Charts for correcting cooling capacity and power input based on indoor and outdoor temperatures.

Heating Capacity and Temperature Correction

Correction factors for heating capacity and power input based on temperature.

Standard Capacity Diagrams

Diagrams showing cooling capacity, input, and current based on total indoor unit capacity.

PUMY-P300YBM Cooling Capacity Diagrams

Cooling capacity, input, and current diagrams for PUMY-P300YBM.

PUMY-P250YBM Heating Capacity Diagrams

Heating capacity, input, and current diagrams for PUMY-P250YBM.

PUMY-P300YBM Heating Capacity Diagrams

Heating capacity, input, and current diagrams for PUMY-P300YBM.

Refrigerant Piping Length Capacity Correction

Procedures for correcting capacity based on refrigerant piping length.

Equivalent Piping Length Calculation

Method to calculate equivalent piping length for capacity correction.

Heating Capacity Correction for Frost/Defrosting

Correction factors for heating capacity due to frost or defrosting.

Noise Criterion Curves

Noise level (dB) across different frequency bands for PUMY-P250YBM and PUMY-P300YBM.

Standard Operation Data

Reference data for standard operation conditions of the outdoor units.

Outlines and Dimensions

Outdoor Unit Dimensions and Details

Dimensions, service space, foundation, and piping/wiring directions for the outdoor unit.

Wiring Diagrams and System Setup

Wiring Diagram for Main Power Supply

Diagrams illustrating the main power supply wiring for the outdoor unit.

Transmission System Setup

Setup procedures for transmission systems, including M-NET cable wiring and address setting.

Refrigerant System and Piping

Refrigerant System Diagram (No Branch Box)

Diagram showing the refrigerant flow and connections for the system without a branch box.

Refrigerant Piping Connection with Branch Box

Information on connecting with branch boxes, including pipe size selection and optional joints.

Mixed System Piping with Branch Box

Details on mixed systems using branch boxes with CITY MULTI and M-series indoor units.

System Control and Wiring

M-NET Remote Controller System Examples

Examples of M-NET remote controller system wiring, address setting, and group operation.

M-NET System Connection Units

Lists symbols, names, and maximum connection units for remote controllers.

Group Operation with M-NET Controllers

Example of group operation with multiple outdoor units and M-NET remote controllers.

M-NET System Permissible Lengths

Permissible lengths and constraint items for M-NET systems.

MA Remote Controller System Examples

Examples of MA remote controller systems, including wiring and operation.

MA System Permissible Lengths

Permissible lengths and constraint items for MA remote controller systems.

Group Operation with MA Controllers

Example of group operation with multiple outdoor units and MA remote controllers.

MA System Connection Units

Permissible lengths and constraint items for MA remote controller systems with multiple outdoor units.

Branch Box and A-Control System Example

Example of system wiring using Branch Box and A-Control indoor units with address settings.

A-Control System Permissible Lengths

Permissible lengths and constraint items for A-Control systems with Branch Boxes.

Branch Box and A-Control Wiring Method

Wiring method and address settings for systems using Branch Box and A-Control indoor units.

A-Control System Connection Units

Permissible lengths and constraint items for A-Control systems with Branch Boxes.

Troubleshooting Guide

Test Run Checkpoints

Procedures and checkpoints to perform before and during the unit test run.

Test Run Procedures

Steps to ensure completion of all work before initiating the unit test run.

Wired Remote Controller Test Run

Reference to the procedure for performing a test run using a wired remote controller.

Error Countermeasures During Test Run

Troubleshooting steps and countermeasures for errors detected during test runs, including self-diagnosis function.

Remote Controller and System Diagnosis

Remote Controller Diagnosis

Procedures for diagnosing issues with the MA remote controller system.

Non-Trouble Symptoms

Lists symptoms that are not considered actual troubles and their causes.

Internal Switch Function Tables

PUMY-P250YBM/PUMY-P300YBM Switch Functions

Table detailing the function and settings of internal switches (SW1-SW9) on the PUMY-P250YBM/PUMY-P300YBM.

Continued Internal Switch Functions

Continued table of internal switch functions and their purposes.

Outdoor Unit Input/Output Connectors

Connector Diagrams and Functions

Diagrams and descriptions of outdoor unit input/output connectors and their functions.

Component Checking Procedures

Checking Specific Parts

Procedures for checking the resistance and specifications of various components like thermistors and coils.

DC Fan Motor Checking Method

Step-by-step guide for checking DC fan motors and related circuit boards.

Thermistor Feature Charts

Feature charts for low, medium, and high-temperature thermistors, including resistance characteristics.

High Pressure Sensor Measurement

Procedures for comparing high pressure sensor measurements with gauge pressure.

Low Pressure Sensor Measurement

Procedures for comparing low pressure sensor measurements with gauge pressure.

Circuit Board Diagrams and Test Points

Outdoor Multi Controller Circuit Board Test Points

Diagram illustrating test points on the outdoor multi controller circuit board for voltage checks.

Outdoor Power Circuit Board Details

Diagram and brief checks for the outdoor power circuit board and its components like IPM and diode modules.

M-NET Power Circuit Board Diagram

Diagram of the M-NET power circuit board, showing connections to other boards.

Outdoor Noise Filter Circuit Board

Diagram of the outdoor noise filter circuit board and its connections.

Outdoor Unit Functions and Settings

Outdoor Unit Functions Mapped to SW1 Settings

Table of outdoor unit functions mapped to SW1 settings and LED display modes.

Continued SW1 Function Mappings

Continued mapping of outdoor unit functions to SW1 settings, including various operation and abnormality displays.

SW1 Settings for Operational Data

Further mapping of SW1 settings to display modes for operational data and abnormalities.

SW1 Settings for Sensor Data

SW1 settings for displaying various sensor data at the time of abnormality.

SW1 Settings for Error History

SW1 settings for displaying determination values and error histories.

Electrical Wiring Guidelines

Overview of Power Wiring

General notes and warnings regarding power wiring for the Power Multi series.

Main Power Supply Wiring Diagrams

Wiring diagrams for main power supply, including connections with and without branch boxes.

Branch Box Wiring Diagrams

Schematic wiring diagrams for systems using branch boxes and CITY MULTI indoor units.

Wire Sizing and Breaker Capacities

Tables specifying wire cross-sectional areas, breaker ratings, and wiring capacities for main power.

Control Wiring Design

Guidelines for selecting control wires based on remote controller types and system configurations.

Transmission Cable Wiring

Details on types of control cables, including transmission and remote control cables.

Control Cable Types

Specifications for transmission and remote control cable types, diameters, and maximum lengths.

Control Wiring Examples

Examples illustrating controller names, symbols, and allowable numbers of controllers.

System Switch Settings

Information on assigning identification numbers (addresses) to units using setting switches.

Basic System External Wiring Diagram

Example wiring diagrams for basic systems using M-NET controllers and branch boxes.

Electrical Characteristics for Capacity Agreements

Obtaining Electrical Characteristics

Procedures for calculating electrical characteristics for capacity agreements with power companies.

Power Multi Series System Characteristics

Steps to obtain total power consumption and total current for the system.

Refrigerant Piping Tasks and System Design

Refrigerant Piping System

Details on refrigerant piping systems, including line-branch methods, permissible lengths, and selecting branch kits.

Header-Branch Method Piping

Information on header-branch methods, permissible lengths, and selecting branch kits.

Piping Diameter Selection and Additional Refrigerant

Details on refrigerant piping diameters for different sections and additional refrigerant calculation.

Branch Box Method Piping

Details on branch box methods, permissible lengths, and additional refrigerant calculation.

Mixed Method Piping (Branch Box)

Connection examples for mixed systems using branch boxes and M-series indoor units.

Mixed Method Piping (2 Branch Boxes)

Connection examples for mixed systems connecting to 2 branch boxes.

Mixed Method Piping (3 Branch Boxes)

Connection examples for mixed systems connecting to 3 branch boxes.

Refrigerant Leakage Precautions

Precautions against refrigerant leakage, including R410A concentration limits and calculation procedures.

Disassembly Procedures for Outdoor Unit

Outdoor Unit Disassembly Steps

Step-by-step instructions for disassembling the outdoor unit, including panel and component removal.

Removing Thermistors (Suction/Ambient)

Procedure for removing suction and ambient thermistors.

Removing Thermistors (Compressor/HIC Pipe)

Procedure for removing compressor and HIC pipe thermistors.

Removing Outdoor Liquid Pipe Thermistor

Procedure for removing the outdoor liquid pipe thermistor.

Removing 4-Way Valve Coil

Procedure for removing the 4-way valve coil.

Removing 4-Way Valve Assembly

Procedure for removing the 4-way valve assembly.

Removing Bypass Valve Coil and Valve

Procedure for removing bypass valve coils and the bypass valve.

Removing Pressure Sensors and Switch

Procedure for removing high pressure switch, sensor, and low pressure sensor.

Removing Expansion Valves

Procedure for removing linear expansion valves.

Removing Reactors

Procedure for removing reactors from the electrical parts box.

Removing the Compressor

Procedure for removing the compressor, including associated components and wiring.

Removing the Accumulator

Procedure for removing the accumulator.

Remote Controller Functions and Operation

PAR-4xMAA Remote Controller Functions

Explanation of remote controller interface, buttons, and display elements for PAR-4xMAA.

Remote Controller Display Modes

Details on the remote controller display modes (Full and Basic) and icons.

Remote Controller Menu Structure

Diagram illustrating the menu structure for operating functions on the remote controller.

Maintenance Menu Options

Overview of maintenance menu options, including error, filter, and cleaning information.

Service Menu Options

Options within the service menu, such as test runs, input maintenance info, settings, check, and others.

Main Menu Settings: Operation, Timer, Energy Saving

Detailed explanation of main menu items and their setting details for Operation, Timer, Energy Saving, and Initial Setting.

Main Menu Settings: Display, Operation, Maintenance

Details on Main menu items for Display Setting, Operation Setting, Maintenance, and Service menus.

PAR-SL97A-E Remote Controller

Explanation of the remote controller interface, buttons, and operation for PAR-SL97A-E.

PAR-SL100A-E Remote Controller

Explanation of the remote controller interface, display, and buttons for PAR-SL100A-E.

PAR-U02MEDA Remote Controller

Explanation of the remote controller interface, sensors, LED indicator, and touch panel for PAR-U02MEDA.

Error Information Display and Reset

How to check and reset error information displayed on the remote controller.

Checking Error Information from Maintenance Menu

How to view error information from the Maintenance menu when no errors are currently active.

Accessing the Service Menu

Procedures for accessing the service menu, entering the maintenance password, and navigating its options.

Performing a Test Run (PAR-4xMAA)

Procedures for performing a test run using the remote controller for PAR-4xMAA.

Performing a Test Run (PAR-SL97A-E)

Procedures for performing a test run using the remote controller for PAR-SL97A-E.

Performing a Test Run (PAR-SL100A-E)

Procedures for performing a test run using the remote controller for PAR-SL100A-E.

Performing a Test Run (PAR-U02MEDA)

Procedures for performing a test run using the remote controller for PAR-U02MEDA.

Function Setting Procedures (PAR-4xMAA)

Procedures for setting various functions using the remote controller for PAR-4xMAA.

Function Setting Procedures (PAR-SL97A-E)

Procedures for setting functions using the wireless remote controller for PAR-SL97A-E.

Function Setting Procedures (PAR-SL100A-E)

Procedures for setting functions using the remote controller for PAR-SL100A-E.

Error History Management

Procedures for viewing and deleting error history records from the remote controller.

Self-Diagnosis Procedures

Procedures for performing self-diagnosis and resetting error history using the remote controller for PAR-4xMAA.

Malfunction Diagnosis (PAR-SL97A-E)

Malfunction diagnosis method at the maintenance service for PAR-SL97A-E.

Malfunction Diagnosis (PAR-SL100A-E)

Malfunction diagnosis method at the maintenance service for PAR-SL100A-E.

Remote Controller Check Procedure

Procedure for checking the remote controller's functionality and diagnosing communication issues.

Special Function Settings (PAR-U02MEDA)

How to display and set special functions like group settings and interlocked LOSSNAY using the PAR-U02MEDA controller.

Group Setting and Interlocked LOSSNAY

Details on group setting, interlocked LOSSNAY, and search connection information using the remote controller.

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