Chapter 8 Clutch and driveline
Contents
Center bearing - replacement ............................ 13
Clutch cable - removal and installation ...................... 5
Clutch components - removal, inspection and installation ...... 3
Clutch - description and check .................. _ .....
_
.. 2
Clutch fluid level check ........................ See Chapter 1
Clutch hydraulic system - bleeding ......................... 9
Clutch master cylinder - removal, overhaul and installation ..... 7
Clutch pedal height and freeplay check
and adjustment ............................. See Chapter 1
Clutch release bearing - removal and installation ............. 4
Clutch release cylinder - removal, overhaul and installation ..... 8
Differential lubricant level check ................. See Chapter 1
Driveline inspection .................................... 11
Driveshafts, differentials and axles - general information ....... 10
Driveshafts - removal and installation ...........
_
.......
_
.. 12
Flywheel - removal and installation ............... See Chapter 2
Front axle disconnect solenoid and actuator - check
and replacement ...................................... 22
Front differential assembly (4WD models) - removal
and installation . . ., . . . . _ . . . . . . .~. _ . . . . . . . . . . _ . . . . . . . . . . . 18
Front driveaxle boot replacement and Constant Velocity
(CV)jointoverhaul(4WDmodels) . ..__.... _____ .__.. ____ 21
Front driveaxles (4WD models) - removal and installation . . . . . 20
Front hub assembly (4WD models) - removal, bearing
repack, installation and adjustment . . . . . . . . . , . _ . _ _ . . _ . . . . 19
Front wheel bearing check, repack and adjustment
(2WD models only) . . . . . . . . . . . ‘. . . . . . . . _ .-. _ . See Chapter 1
General information . . . . . . . _ . . . . . _ . . . . . . . _ _ _ _ . _ . . . . . _ . . _ 1
Pilot bearing - inspection, removal and installation . . . . . . . . , . 6
Pinion bearing oil seal - replacement . . . . . . _ . . . _ _ _ _ . . _ _ . . 17
Rear axle assembly - removal and installation . . . . . . . . . _ _ . . 15
Rear axle oil seal - replacement . _ . . . . . . . . . . . _ . . . _ . . . _ . . . . 16
Universal joints - replacement . . . . _ . . . . _ . _ . . _ . ._ . _ _ . _ _ _ . . . 14
SDecifications
Clutch
Hydraulic system fluid type ............................... See Chapter 1
Clutch disc minimum lining thickness ....................... 0.012 inch
Clutch pedal freeplay ................................... See Chapter 1
Front hub turning force (4WD models)
(measured with spring scale)
1983 ................................................ 3.31 Ibs
19840n ............................................. 1 to 4 Ibs
Driveline
U-joint journal
endplay ..................................
0.024 inch
Brake contact surface depth .............................. 0.470 to 0.480 inch
Front hub axial play .................................... 0.001 inch
Driveaxle axial play ..................................... 0.008 to 0.020 inch