Mitsubishi PAJERO IV - Service Manual

0-1
GROUP 0
GENERAL
CONTENTS
HOW TO USE THIS MANUAL. . . . . . 0-2
PRECAUTIONS BEFORE SERVICE. 0-2
PROTECTING THE VEHICLE . . . . . . . . . . 0-2
DOING SERVICE WORK IN GROUPS OF TWO
OR MORE MECHANICS . . . . . . . . . . . . . . 0-2
REMOVAL AND DISASSEMBLY . . . . . . . . 0-2
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . 0-3
PARTS TO BE REPLACED . . . . . . . . . . . . 0-3
PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
TUBES AND OTHER RUBBER PARTS . . . 0-3
LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . 0-3
BRAKE FLUID . . . . . . . . . . . . . . . . . . . . . . . 0-3
SERVICING THE ELECTRICAL SYSTEM . 0-4
APPLICATION OF ANTI-CORROSION AGENTS
AND UNDERCOATS . . . . . . . . . . . . . . . . . . 0-4
PRE-INSPECTION CONDITION. . . . . . . . . 0-4
VEHICLE WASHING . . . . . . . . . . . . . . . . . . 0-4
MULTI USE TESTER (M.U.T.-III) SUB
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 0-4
IN ORDER TO PREVENT VEHICLES
FROM FIRE . . . . . . . . . . . . . . . . . . . . . . . . . 0-5
ENGINE OILS . . . . . . . . . . . . . . . . . . . . . . . 0-5

Mitsubishi PAJERO IV Specifications

General

Brand	Mitsubishi
Model	PAJERO IV
Category	Automobile
Language	English

Summary

General Information and Precautions

How to Use This Manual

Guide to using the manual for pre-delivery inspection and periodic maintenance.

Precautions Before Service

Important safety and operational guidelines to follow before performing service tasks.

Preventing Vehicles From Fire

Measures to prevent vehicle fires, focusing on electrical and fuel system safety.

Engine Oils Handling

Health warnings and recommended precautions for handling engine oils.

Pre-Delivery Inspection Stages

Inspection Basics and Terms

Notes on entries, paintwork terms, initial steps, and body exterior checks.

Mechanical System Checks

Inspection of under hood and under vehicle mechanical components and systems.

Testing and Final Procedures

Procedures for road testing, post-test checks, and final delivery steps.

Periodic Inspection and Maintenance Schedule

Engine Compartment Maintenance

V-Belt and Fluid Level Checks

Checking V-belts, engine coolant, brake fluid, and clutch fluid levels.

Air Cleaner and Fuel Filter Service

Inspection and replacement of air cleaner and fuel filter elements.

Injection Nozzle and Ignition System Checks

Procedures for checking injection nozzles and ignition timing.

Vehicle Exterior and Drivetrain Maintenance

Wheel Alignment and Bearing Checks

Procedures for checking and adjusting wheel alignment and wheel bearing play.

Brake System Wear and Leak Checks

Inspection of brake pads, discs, shoes, hoses, and pipes for wear and leaks.

Fuel System and Drivetrain Fluid Checks

Inspection of fuel hoses, pipes, and drivetrain fluid levels.

Post-Warm-up Engine and System Operations

Transmission and Engine Oil Service

Procedures for checking and changing automatic transmission fluid and engine oil/filter.

Idle Speed, Emissions, and EGR Checks

Checking idle speed, CO concentration, and the Exhaust Gas Recirculation system.

Other Maintenance and Final Road Test

Body and Engine Learning Checks

Inspection of body condition and common rail engine learning procedure.

Final Road Test Procedures

Final checks and performance evaluation during a road test.