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Mitsubishi S6R2 User Manual

Mitsubishi S6R2
118 pages
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January 2011
Pub. No. 99410-12140
The operator and supervisor are requested to read this Oper-
ation and Maintenance Manual carefully before operating the
engine or conducting inspection and maintenance.
Never operate the engine or conduct maintenance work with-
out completely understanding this manual.
OPERATION &
MAINTENANCE MANUAL
1

Table of Contents

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Mitsubishi S6R2 Specifications

General IconGeneral
Engine ModelS6R2
Engine TypeDiesel
Cylinder ConfigurationIn-line
Number of Cylinders6
Fuel SystemDirect Injection
Lubrication SystemForced lubrication
Starting SystemElectric starter
AspirationTurbocharged
Power Output175-205 kW (235-275 hp)
Cooling SystemLiquid Cooled

Summary

FOREWORD

Warranty Information

Covers Limited Warranty, Emission Warranty, and California Emission Warranty details.

Safety and General Information

Includes important safety information, warning indications, units, and abbreviations.

Chapter 1 BASIC SAFETY PRECAUTIONS

Fire, Explosion, and Electrical Safety

Precautions against fire, explosion hazards, and electrical system safety.

Mechanical Hazards and Physical Safety

Safety related to moving parts, falling, burns, and handling hot components.

Health, Fluid Handling, and Battery Safety

Covers exhaust fumes, noise, fuel/oil/LLC handling, and battery precautions.

General Cautions and Abnormality Response

Addresses engine abnormalities and general safety advice for operation and maintenance.

Chapter 2 NAME OF PARTS

Engine External Views and Components

Illustrates engine external parts and identifies key equipment and instruments.

Engine Protection Devices

Explains the function of devices designed to protect the engine from abnormalities.

Chapter 3 OPERATION

Pre-Operation Procedures

Details operational environment, fuel, lubrication, cooling, and electrical system preparation.

Engine Operation and Inspection

Covers test operation, inspection, and procedures for normal engine operation.

Chapter 4 FUEL

Fuel Recommendations and Handling

Specifies recommended fuel types and guidelines for safe fuel handling.

Fuel Specifications

Details the required specifications and properties for engine fuel.

Chapter 5 ENGINE OIL

Oil Recommendations, Grade, and Specification

Recommends oils, explains grades, and lists required oil properties and limits.

Oil Selection, Handling, and Limits

Guides oil viscosity selection, safe handling, and defines limits for oil properties.

Engine Oil Properties and Analysis

Explains oil properties and recommends oil analysis for diagnostics and maintenance planning.

Chapter 6 COOLANT

Coolant and LLC Recommendations

Specifies water quality and discusses Long Life Coolant (LLC) types and specifications.

LLC Maintenance and General Demands

Details LLC maintenance requirements, concentration, and general demands.

Chapter 7 MAINTENANCE SCHEDULE

Using the Maintenance Schedule

Explains how to interpret and utilize the maintenance schedule for different engine uses.

Periodic Maintenance Charts

Presents maintenance schedules for regular, emergency, and general purpose engine use.

Chapter 8 PERIODIC INSPECTION AND MAINTENANCE PROCEDURES

Basic Engine Inspection

Covers basic engine external inspection and belt system maintenance.

Damper and Fuel System Maintenance

Details inspection of the damper and maintenance procedures for the fuel system.

Lubrication & Cooling System Maintenance

Covers engine oil, filter replacement, and coolant maintenance procedures.

Air Cleaner, Electrical & Air Starter Systems

Details maintenance for air cleaner, electrical systems, and air starter system.

Chapter 9 LONG-TERM STORAGE

Storing Engine Inoperable

Provides preparation steps for storing the engine when not in use for extended periods.

Engine After Storage & Maintenance Operation

Outlines procedures for using the engine after storage and performing maintenance operations.

Chapter 10 TRANSPORTATION

Lifting the Engine Safely

Explains the safe procedures and considerations for lifting the engine.

Chapter 11 TROUBLESHOOTING

General Precautions & Starter Issues

Provides general troubleshooting precautions and addresses starter problems.

Engine Start & Output Issues

Covers troubleshooting for engine start failures and output decrease.

Smoke, Consumption, & Temperature Issues

Discusses troubleshooting for exhaust smoke, high oil/fuel consumption, and overheating.

Oil Pressure & Fuel Run-Out

Addresses low engine oil pressure and procedures when fuel runs out.

Chapter 12 MAIN SPECIFICATIONS

Engine Specifications

Presents a table of the engine's main technical specifications.

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