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Mitsubishi S6R2 Series

Mitsubishi S6R2 Series
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SERVICE MANUAL
August 2010
Pub. No. 99419-12120
199419-12 120

Table of Contents

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Mitsubishi S6R2 Series Specifications

General IconGeneral
Engine ModelS6R2
Number of Cylinders6
Cylinder ArrangementIn-line
Combustion SystemDirect Injection
Fuel SystemCommon Rail
Fuel TypeDiesel
Cooling SystemWater-cooled
Lubrication SystemForced lubrication
Starting SystemElectric Starter
Engine TypeDiesel
AspirationTurbocharged

Summary

FOREWORD

Safety Cautions

Detailed safety precautions covering fire, explosion, electrical hazards, and personal safety during operation.

Chapter 2 SERVICE DATA

Maintenance Service Data

Specific maintenance data for engine general, basic engine, fuel, lubrication, cooling, electrical, and air start systems.

Tightening Torque Table

Comprehensive tables specifying tightening torques for various engine components and systems.

Chapter 4 OVERHAUL INSTRUCTIONS

Compression Pressure - Measure

Procedure for measuring compression pressure in all cylinders and interpreting the results.

Chapter 5 DISASSEMBLY OF BASIC ENGINE

Cylinder Liner, Piston and Connecting Rod - Disassemble and Inspect

Instructions for disassembling and inspecting cylinder liners, pistons, piston pins, and connecting rods.

Crankcase, Crankshaft and Main Bearing - Disassemble and Inspect

Procedures for disassembling and inspecting the crankcase, crankshaft, and main bearings.

Chapter 6 INSPECTION AND REPAIR OF BASIC ENGINE

Piston and Connecting Rod - Inspect and Repair

Inspection and repair of pistons, piston pins, piston rings, and connecting rods for wear and damage.

Crankcase and Crankshaft - Inspect and Repair

Procedures for inspecting and repairing crankcase surfaces, main bearing housings, crankshaft journals, and bearings.

Chapter 7 ASSEMBLY OF BASIC ENGINE

Crankshaft and Main Bearing - Install

Steps for installing crankshaft, main bearings, thrust plates, and bearing caps with proper lubrication and torque.

Cylinder Liner, Piston and Connecting Rod - Assemble

Procedures for assembling cylinder liners, pistons, piston pins, connecting rods, and rings with correct orientation.

Chapter 8 FUEL SYSTEM

Fuel System - Disassemble, Inspect and Assemble

Detailed steps for disassembling, inspecting, and assembling fuel filters, injection nozzles, and governor components.

Chapter 9 LUBRICATION SYSTEM

Chapter 10 COOLING SYSTEM

Chapter 13 ADJUSTMENT AND OPERATION

Break-in Operation

Guidelines for engine break-in procedures, including preparation, starting, and load/time management.

Engine-Test and Adjustment

Procedures for engine performance tests, emission gas tests, governor tests, and fuel injection volume settings.

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