Non-Keypad Model Disassembly and Re-assembly: Disassembling and Re-assembling the Radio — General 8-9
6. Insert one end of the speaker retainer into the slot in the front housing (See Figure 8-11).
7. Install the retainer screw using a T6 Torx screwdriver. Torque to 0.26 - 0.28Nm (2.3 - 2.5 lb/in).
8.4.3.3 Chassis Assembly/Re-assembly
1. Replace the battery contact seal (if necessary) surrounding the battery contact (Figure 8-12).
2. Remove the old Interface Pad from the chassis by scraping off the pad and adhesive with a
straight razor. Use rubbing alcohol and a cloth to completely remove the adhesive from the chas-
sis surface. With the chassis clean and dry, add a new Interface Pad to the chassis.
3. Place the main circuit board straight down on top of the chassis with the frequency and volume
switches facing down (Figure 8-15.
4. Use the T6 Torx screwdriver to fasten the screws holding the main board to the chassis. Tighten
to 0.42 - 0.44Nm (3.7 - 3.9 in/lb).
5. Replace the O-ring by positioning it in the top groove by the volume/frequency switches. Stretch
the O-ring to place it into the retaining groove at the bottom end of the chassis.
6. Check that the O-ring is not twisted and is being held by the top and bottom chassis groves.
7. Replace the audio jack shroud.
Note:
Make sure the speaker and microphone wires are routed tightly between the speaker bas-
ket and the housing post
Figure 8-11. Speaker Re-assembly
Note:
When fastening the speaker retainer screw, make sure the wires are out of the way to pre-
vent pinching by the retainer.
Note:
Be sure the battery contact seal protrudes through the chassis and is not pinched under the
chassis.
Speaker Retainer
Speaker
Front Housing Slot
Speaker Tab
Tab Opening
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