2-4 Radio Disassembly — Detailed
4. Pry off the volume and channel selector knobs from their shafts using the knob remover/chassis
opener tool (Motorola part # 6686533Z01) (Figure 2-2).
5. Separate the chassis from the front housing assembly by using the knob remover/chassis opener
tool. Place the broad side of the opener into the slots located at the base of the radio (Figure 2-3).
Press the handle of the opener downwards. This pressing action forces the thin inner plastic wall
toward the base of the radio, releasing the two chassis base tabs.
6. Pull the chassis assembly out of the front cover.
7. Unplug the speaker wire assembly from the 2-pin connector.
Figure 2-2. Knob Removal
NOTE:
Both knobs slide on and off. However, they are supposed to fit very tightly on their shafts.
Figure 2-3. Chassis Removal
CAUTION: Marring the front cover O-ring sealing area will prevent the radio from sealing
properly. If the O-ring is damaged, replace it with a new one.
NOTE:
The speaker wire assembly connecting the front housing assembly, and the chassis pre-
vent you from completely separating the two units.
Radio Chassis
Knob Remover/
Chassis Opener
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