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MTS Systems Bionix User Manual
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Ma
int
enance
84
MTS
Land
mark™
Table
top
Loa
d
U
nits
-
Pr
od
uc
t
Informa
tion
252
S
ervo
val
ve
115
R
epl
aci
ng
the
S
ervo
val
ve
Fil
ter
E
le
ment
115
R
epl
ace
the
Servov
al
ve
Fil
ter
E
lem
ent
116
Adju
st
ing
the
Mec
hani
ca
l
N
ull
118
Adju
st
the
Mec
han
ica
l
N
ull
118
Performi
ng
S
ens
or
C
ali
bratio
n
122
83
85
Table of Contents
Default Chapter
3
Table of Contents
3
Technical Support
9
How to Get Technical Support
9
Start with Your Manuals
9
Technical Support Methods
9
Outside the U
9
Before You Contact MTS
9
Know Your Site Number and System Number
9
Know Information from Prior Technical Assistance
10
Identify the Problem
10
Know Relevant Computer Information
10
Know Relevant Software Information
10
If You Contact MTS by Phone
11
Identify System Type
11
Be Prepared to Troubleshoot
11
Write down Relevant Information
11
After You Call
12
Problem Submittal Form
12
Preface
13
Before You Begin
13
Safety First
13
Other MTS Manuals
13
Documentation Conventions
13
Hazard Conventions
13
Other Special Text Conventions
14
Special Terms
14
Illustrations
14
Electronic Manual Conventions
14
Hypertext Links
14
Safety
15
General Safety Practices
16
Safety Practices before Operating the System
17
Read All Manuals
17
Locate Lockout/Tagout Points
17
Know Facility Safe Procedures
17
Locate Emergency Stop Buttons
17
Know Controls
17
Have First Aid Available
17
Know Potential Crush and Pinch Points
17
Be Aware of Component Movement with Hydraulics off
18
Know Electrical Hazards
18
Ensure Correct Cable Connection
18
Keep Bystanders Safely Away
18
Wear Proper Clothing
18
Remove Flammable Fluids
18
Know Compressed Gas Hazards
19
Check Bolt Ratings and Torques
19
Practice Good Housekeeping
20
Protect Hoses and Cables
20
Provide Proper Hydraulic Fluid Filtration
20
Protect Accumulators from Moving Objects
20
Record Changes
20
Provide Test Area Guards
20
Do Not Exceed the Maximum Supply Pressure
20
Do Not Disable Safety Devices
21
Use Appropriately Sized Fuses
21
Provide Adequate Lighting
21
Provide Adequate Ventilation
21
Provide Means to Access Out-Of-Reach Components
21
Safety Practices While Operating the System
22
Wear Appropriate Personal Protection
22
Provide Test Area Enclosures
22
Specimen Temperature Changes
22
Handle Chemicals Safely
22
Know Servohydraulic System Interlocks
22
Know System Limits
23
Do Not Disturb Sensors
23
Ensure Secure Cables
23
Stay Alert
23
Contain Small Leaks
23
Stay Clear of Moving Equipment/Avoid Crush Points
23
Know the Causes of Unexpected Actuator Motions
23
Do Not Use RF Transmitters
24
Load Unit Hazard Labels
24
Hazard Labels North America (Part Number 100-164-553)
24
Hazard Labels Rest of World (Part Number 100-164-565)
25
Hazard Label for HSM Needle Valve Adjustment
26
Hazard Label for HSM Needle Valve Adjustment
27
Introduction
29
Overview
30
What You Need to Know
32
Related Products
33
EU Declarations
33
EC Declaration of Conformity (Machinery Directive 2006/42/EC Annex II 1A)
33
Declaration of Incorporation (Machinery Directive 2006/42/EC Annex II 1B)
33
Component Description
35
Functional Description
40
Load Frame
40
Crosshead
40
Manifold
40
Pressure Control
41
Transducers
41
Series 661 Force Transducers
42
Dimensions
43
Series 662 Force Transducers
44
Dimensions
45
Specifications
45
Installation
47
About Installation
48
Lifting and Moving the Load Unit
48
Overview
48
Lift and Move the Load Unit
49
Connecting Cables
56
Prerequisite
56
Cable Connections
56
Low Flow Power Supply
57
Connect Hydraulics
59
Unlock the Crosshead
59
Operation
63
Control Module
64
Specimen Installation
65
Prerequisites
65
Install the Specimen
66
Position the Crosshead Manually
68
Manually Clamp the Crosshead
70
Crosshead Clamping Bolt Torque Values
71
Move the Crosshead Hydraulically
71
Adjust the Grip Clamp Rate
72
Adjust the Grip Clamp Force
73
Handset Control
73
Handset Control Functions
73
Standard Test Area Enclosure Operation
75
Hydraulic Power off
75
Specimen Installation and Setup
75
Run Mode
76
Service
76
Emergency Stop and Actuator Velocity Limiting Switch
77
Interlock Logic
78
Test Area Enclosure with Light Curtain
79
Additional Station Manager and Interlock Functionality (Units Equipped with Electromagnetic Rotary Servo Motor Only)
81
Maintenance
83
Routine Maintenance Overview Checklist
85
Other Maintenance Tasks
90
Daily Inspections
91
Clean the Columns
91
Prevent Rust
92
Recommended Supplies
92
Maintain Airmount Pressures
95
Label Inspection
97
Adjust the Hydraulic Locks
97
Lubricate the Crosshead Locking Bolts
101
Aligning the Force Transducer
102
Required Equipment
102
Align the Force Transducer
103
Series 111 Accumulator: Maintenance Overview
106
Series 111 Accumulator: Check and Change Precharge Pressure
109
Equipment
109
Prerequisites
109
Check the Precharge Pressure
110
Change the Precharge Pressure
111
Decrease Pressure
112
Increase Pressure
112
Actuator
113
Weekly
113
Monthly
113
Yearly
113
Change the HSM Filter
114
Change the HSM Filter
115
252 Servovalve
115
Replacing the Servovalve Filter Element
115
Replace the Servovalve Filter Element
116
Adjusting the Mechanical Null
118
Adjust the Mechanical Null
118
Performing Sensor Calibration
122
Decommissioning
123
Decommissioning Decommission the System
123
Declarations
127
Declaration of Conformity
128
Original - Page 1 of 3 - Doc Load Unit - December 21, 2009
128
Original - Page 2 of 3 - Doc Load Unit - December 21, 2009
129
Original - Page 3 of 3 - Doc Load Unit - December 21, 2009
130
Declaration of Incorporation
131
Original - Page 1 of 3 - Doi Load Unit - December 21, 2009
131
Original - Page 2 of 3 - Doi Load Unit - December 21, 2009
132
Original - Page 3 of 3 - Doi Load Unit - December 21, 2009
133
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MTS Systems Bionix Specifications
General
Brand
MTS Systems
Model
Bionix
Category
Test Equipment
Language
English
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