MTU 12 V 2000 M96 User Manual

Operating Instructions
Diesel engine
12 V 2000 M86
12 V 2000 M96
12 V 2000 M96L
16 V 2000 M86
16 V 2000 M96
16 V 2000 M96L
MS150119/00E

MTU 12 V 2000 M96 Specifications

General

Engine Type	Diesel
Configuration	V 12
Speed	2450 rpm
Bore	130 mm
Stroke	150 mm
Number of Cylinders	12
Aspiration	Turbocharged
Cooling system	Water-cooled
Fuel system	Common Rail
Emissions compliance	IMO Tier II

Summary

Safety

Important requirements for all products

Covers general safety, intended use, and modifications.

Personnel and organizational requirements

Manual distribution, training, and personal protective equipment.

Safety requirements for startup and operation

Safety checks for engine startup, operation, and emergency stop.

Safety requirements for maintenance and repair work

Safety measures before, during, and after maintenance.

Fire prevention and environmental protection, fluids and lubricants, auxiliary materials

Guidelines for fire prevention, environmental care, and material handling.

General Information

Torque specifications for screws and nuts

Torque values for various screw and nut sizes based on standards.

Product description

Overview of engine systems: fuel, turbocharging, cooling, and electronics.

Engine layout

Diagrams and labels identifying engine components.

Technical Data

12V 2000 M86/M96/M96L engine data

Performance and operating data for 12V engine variants.

16V 2000 M86/M86/M96L engine data

Performance and operating data for 16V engine variants.

Engine – Main dimensions

Physical dimensions (length, width, height) for engine models.

Operation

Putting the engine into operation after extended out-of-service periods (>3 months)

Steps for re-commissioning the engine after long-term storage.

Operational checks

Routine checks performed during engine operation for leaks, noises, and color.

Starting the engine

Preconditions and methods for starting the engine.

Engine – Shutdown

Procedures for safely shutting down the engine.

Emergency engine stop

Locations and procedures for initiating an emergency engine stop.

Maintenance

Maintenance task reference table [QL1]

A table referencing maintenance tasks and their respective page numbers.

Troubleshooting

Troubleshooting

Common engine issues and corrective actions categorized by symptom.

Task Description

Engine

Tasks related to engine barring and cranking.

Cylinder Liner

Instructions for cylinder liner inspection and examination.

Valve Drive

Steps to check and adjust engine valve clearance.

Injector

Detailed steps for removing and installing engine injectors.

Fuel Filter

Procedures for replacing fuel filters and prefilter elements.

Air Filter

Procedure for replacing the engine air filter.

Lube Oil System, Lube Oil Circuit

How to check and change the engine oil.

Coolant Circuit, General, High-Temperature Circuit

Steps for checking and changing engine coolant.

Wiring (General) for Engine/Gearbox/Unit

Procedure for checking engine wiring, clamps, and connectors.

Accessories for (Electronic) Engine Governor / Control System

Procedures for engine control system diagnostics and connections.

Appendix A

List of abbreviations

Alphabetical list of abbreviations with their meanings.

MTU contact persons/service partners

Contact information for local support and service.

Appendix B

Special Tools

List of special tools with part numbers and usage.

Index

Alphabetical index of topics covered in the manual.