Table of Contents
1 Safety
1.1 General conditions 5
1.2 Personnel and organizational requirements 6
1.3 Transport 7
1.4 Safety regulations for startup and operation 8
1.5 Safety regulations for maintenance and
repair work 9
1.6 Auxiliary materials, fire prevention and
environmental protection 12
1.7 Conventions for safety instructions in the
text 15
2 General Information
2.1 Engine side and cylinder designations 16
2.2 Product description 17
2.3 Engine layout 23
2.4 Sensors, actuators and injectors –
Overview 25
3 Technical Data
3.1 12V 2000 M92 engine data 30
3.2 16V 2000 M92 engine data 33
3.3 Firing order 36
3.4 Engine – Main dimensions 37
4 Operation
4.1 Putting the engine into operation after
extended out-of-service periods (>3
months) 38
4.2 Engine – Putting into operation after
scheduled out-of-service-period 39
4.3 Tasks after extended out-of-service periods
(>3 weeks) 40
4.4 Checks prior to start-up 41
4.5 Fuel treatment system – Putting into
operation 42
4.6 Operational checks 44
4.7 Fuel treatment system – Switching on 45
4.8 Starting the engine 46
4.9 Stopping the engine 47
4.10 Emergency stop 48
4.11 After stopping the engine 49
4.12 Fuel treatment system – Shutdown 50
4.13 Plant cleaning 51
5 Maintenance
5.1 Maintenance task reference table [QL1] 52
6 Troubleshooting
6.1 Fuel treatment system – Troubleshooting 53
6.2 Troubleshooting 54
7 Task Description
7.1 SOLAS 57
7.1.1 SOLAS shielding as per MTN 5233 –
Installation 57
7.1.2 SOLAS shielding – Installation 58
7.1.3 Installation locations for SOLAS shielding 59
7.2 Engine 64
7.2.1 Engine – Barring manually 64
7.2.2 Engine – Barring with starting system 65
7.3 Cylinder Liner 66
7.3.1 Cylinder liner – Endoscopic examination 66
7.3.2 Cylinder liner – Instructions and comments on
endoscopic and visual examination 68
7.4 Crankcase Breather 70
7.4.1 Crankcase breather – Cleaning oil pre-
separator element 70
7.4.2 Crankcase breather – Oil separator
replacement, diaphragm check and
replacement 71
7.5 Valve Drive 73
7.5.1 Valve clearance – Check and adjustment 73
7.5.2 Cylinder-head cover – Removal and
installation 76
7.6 Injection Valve / Injector 77
7.6.1 Injector – Replacement 77
7.6.2 Injector – Removal and installation 78
7.7 Fuel System 80
7.7.1 Fuel system – Venting 80
7.8 Fuel Filter 81
7.8.1 Fuel filter – Replacement 81
7.8.2 Fuel prefilter – Differential pressure check and
adjustment of gauge 83
7.8.3 Fuel prefilter – Draining 84
M015700/06E 2012-06 | Table of Contents | 3
DCL-ID: 0000007582 - 006
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