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mycom 200VSD

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2205Q2JE-HO-S6-N_2020.01.
SCV-series
Screw Compressor
Instruction Manual
160VLD160VMD160VSD
200VLD200VMD200VSD
250VLLD250VLD250VMD250VSD
320VLD320VMD320VSD
160VLG160VMG160VSG
200VLG200VMG200VSG
250VLLG250VLG250VLG250VSG
CAUTION
Read this manual carefully and thoroughly before operating, maintaining or inspecting this
product. It is important to fully comprehend the contents of this manual. Keep the operation
manual in a safe, designated place for future reference whenever the need arises.
Specifications of this product are subject to change without prior notice.

Table of Contents

Questions and Answers:

mycom 200VSD Specifications

General IconGeneral
Brandmycom
Model200VSD
CategoryAir Compressor
LanguageEnglish

Summary

Warranty and Disclaimer

Warranty Clauses

Details the warranty period and conditions for repair/replacement.

Disclaimer Clauses (Exclusion of Warranty Clauses)

Lists incidents where MAYEKAWA disclaims responsibility for damages.

Important Information

Important Information for Safe Use of This Product

Provides guidelines for safe operation and handling, emphasizing caution.

Chapter 1 Safety

1.1 ObservationPrevention

Covers do's and don'ts for safe operation and maintenance.

1.2 Warnings

Explains different warning types and their meanings.

1.3 Residual Risks

Identifies hazardous sources and recommended safety measures.

1.4 Safety Devices

Describes essential safety devices and their functions.

Chapter 2 Compressor Specifications and Structure

2.3.2 Operation Limits

Defines the operational limits for safe and effective performance.

2.4.3.3 Why the Vi Needs to Be Changed?

Explains the benefits of adjusting Vi for different refrigerants and loads.

Chapter 3 Installation

3.1 General Precautions for Installation

Provides essential safety and general precautions before installing the compressor.

3.2 Installation Works

Details the steps involved in installing the compressor.

3.2.5 Installation

Details the actual installation process.

3.2.5.2 Shaft Alignment between the Compressor and Driving Machine

Explains the process and importance of aligning compressor and drive shafts.

3.2.5.3 Piping Connection

Guidelines for connecting refrigerant and other piping to the compressor.

3.2.5.4 Equipment and Devices for Protection of the Compressor

Details equipment like oil filters, heaters, and strainers for compressor protection.

3.2.8 Lubricating Oil Charge

Guidelines for filling the compressor with lubricating oil.

3.2.9 Charge of Refrigerant

Procedures for charging the system with refrigerant.

Chapter 4 Compressor and Package Unit Operation

4.1 Adjustment of Vi

Details how to adjust the internal volume ratio (Vi) for optimal performance.

4.1.2 How to adjust the Vi setting

Step-by-step instructions for adjusting the Vi setting.

4.2 Lubricating Oil (Refrigerant Oil)

Information on selecting and managing lubricating oil.

4.2.1 Precautions for Selecting the Lubricating Oil

Key considerations for choosing the correct lubricating oil.

4.2.2 Recommended Lubricating Oils

Lists recommended lubricating oils for different refrigerants.

4.3 Precautions for Operation

Important precautions to observe during compressor operation.

4.3.1 Prevention of Liquid Flow-back Operation

Measures to prevent liquid refrigerant from flowing back into the compressor.

Chapter 5 Maintenance and Inspection

5.1 Precautions for Maintenance and Inspection

Essential safety precautions before performing maintenance or inspection.

5.2 Maintenance and Inspection List

Lists daily and periodic inspection items and actions.

5.2.1 Daily Management

Details daily inspection items and recording of operation data.

5.2.2 Periodic Inspection

Lists items to be inspected at specified intervals.

5.3 Compressor Disassembly Preparation

Essential steps and considerations before disassembling the compressor.

5.3.2 Replacement Parts

Identifies parts recommended for replacement during overhaul.

5.3.3 Refrigerant Gas Recovery

Methods for safely recovering refrigerant gas before disassembly.

5.3.4 Removal of Connections to the Unit

Procedures for disconnecting pipes and electrical connections.

5.4 Disassembly and Inspection

Details the disassembly and inspection of specific compressor parts.

5.5 Reassembly

General guidelines and precautions for reassembling the compressor.

5.5.3 Installing the Rotors

Procedures for correctly installing the M and F rotors into the casing.

5.5.7.1 End Clearance Measurement

Procedure for measuring the rotor end clearance.

5.5.7.2 End Clearance Adjustment Procedure

Steps for adjusting the end clearance to within specified limits.

5.5.7.3 Tightening after Finishing the End Clearance Adjustment

Steps for tightening bolts and lock nuts after end clearance adjustment.

Chapter 6 Troubleshooting

6.1 Compressor does not startup

Identifies direct causes, factors, and actions for startup failures.

6.2 Compressor stops immediately after startup

Addresses immediate shutdown issues after startup.

6.4 Low oil-supply pressure

Troubleshooting low oil supply pressure.

6.5 Abnormal high pressure

Diagnoses and resolves abnormal high discharge pressure.

6.6 Abnormally high discharge temperature

Troubleshooting high discharge temperature issues.

6.7 Leak from mechanical seal

Addresses leaks from the mechanical seal.

6.11 Abnormal vibration andor noise of compressor

Diagnoses causes and actions for compressor vibration and noise.

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