Navistar MaxxForce 15 Service Manual

ENGINESERVICEMANUAL3
SafetyInformation
Thismanualprovidesgeneralandspecic
maintenanceproceduresessentialforreliableengine
operationandyoursafety.Sincemanyvariationsin
procedures,tools,andservicepartsareinvolved,
adviceforallpossiblesafetyconditionsandhazards
cannotbestated.
Readsafetyinstructionsbeforedoinganyserviceand
testproceduresfortheengineorvehicle.Seerelated
applicationmanualsformoreinformation.
ObeySafetyInstructions,Warnings,Cautions,and
Notesinthismanual.Notfollowingwarnings,
cautions,andnotescanleadtoinjury,deathor
damagetotheengineorvehicle.
SafetyTerminology
Threetermsareusedtostressyoursafetyandsafe
operationoftheengine:Warning,Caution,andNote
Warning:Awarningdescribesactionsnecessaryto
preventoreliminateconditions,hazards,andunsafe
practicesthatcancausepersonalinjuryordeath.
Caution:Acautiondescribesactionsnecessary
topreventoreliminateconditionsthatcancause
damagetotheengineorvehicle.
Note:Anotedescribesactionsnecessaryforcorrect,
efcientengineoperation.
SafetyInstructions
WorkArea
•Keepworkareaclean,dry,andorganized.
•Keeptoolsandpartsofftheoor.
•Makesuretheworkareaisventilatedandwelllit.
•MakesureaFirstAidKitisavailable.
SafetyEquipment
•Usecorrectliftingdevices.
•Usesafetyblocksandstands.
ProtectiveMeasures
•Wearprotectivesafetyglassesandshoes.
•Wearcorrecthearingprotection.
•Wearcottonworkclothing.
•Wearsleevedheatprotectivegloves.
•Donotwearrings,watchesorotherjewelry.
•Restrainlonghair.
Vehicle
•Shifttransmissiontoparkorneutral,setparking
brake,andblockwheelsbeforedoingdiagnostic
orserviceprocedures.
•Cleartheareabeforestartingtheengine.
Engine
•Theengineshouldbeoperatedorservicedonly
byqualiedindividuals.
•Providenecessaryventilationwhenoperating
engineinaclosedarea.
•Keepcombustiblematerialawayfromengine
exhaustsystemandexhaustmanifolds.
•Installallshields,guards,andaccesscovers
beforeoperatingengine.
•Donotrunenginewithunprotectedairinletsor
exhaustopenings.Ifunavoidableforservice
reasons,putprotectivescreensoverallopenings
beforeservicingengine.
•Shutengineoffandrelieveallpressureinthe
systembeforeremovingpanels,housingcovers,
andcaps.
•Ifanengineisnotsafetooperate,tagtheengine
andignitionkey.
FirePrevention
•Makesurechargedreextinguishersareinthe
workarea.
NOTE:Checktheclassicationofeachre
extinguishertoensurethatthefollowingretypes
canbeextinguished.
1.TypeA—Wood,paper,textiles,andrubbish
2.TypeB—Flammableliquids
3.TypeC—Electricalequipment
Batteries
•Alwaysdisconnectthemainnegativebattery
cablerst.
•Alwaysconnectthemainnegativebatterycable
last.
•Avoidleaningoverbatteries.

Navistar MaxxForce 15 Specifications

General

Brand	Navistar
Model	MaxxForce 15
Category	Engine
Language	English