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Nedap PowerRouter PR37S - User Manual

Nedap PowerRouter PR37S
64 pages
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PowerRouter
installation and operatingmanual
Solar 5kW - 3.7kW - 3kW
@
English

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Nedap PowerRouter PR37S Specifications

General IconGeneral
BrandNedap
ModelPowerRouter PR37S
CategoryInverter
LanguageEnglish

Summary

Safety Information

General Warnings and Safety Precautions

Details on hazard symbols, safety warnings, and essential precautions for safe operation.

Foreword

Disclaimer and Manual Contents

Legal disclaimer and overview of the manual's structure and topics covered.

1 Introduction

Feature Overview

Highlights the key features and technological advantages of the PowerRouter unit.

Operating Temperature and CE Compliance

Specifies the operational temperature range and confirms the unit's CE compliance.

2 Safety

Anti-Islanding Protection and Fusing

Explains the built-in anti-islanding functionality and solar series fusing requirements.

General Installation Safety

Covers essential safety warnings, utility contact, and qualified personnel requirements for installation.

3 Transportation and Storage

Transportation and Storage Procedures

Provides instructions for the safe transport and storage of the PowerRouter unit.

4 Unpacking and Inspection

PowerRouter Box Contents

Lists all items included in the PowerRouter packaging for verification.

Inspection and Handling Precautions

Instructions for inspecting the unit for damage and safe handling during unpacking.

5 Mounting

5.1 Choosing a Mounting Location

Guidelines for selecting an appropriate installation site for the PowerRouter.

Mounting Weight and Label Visibility

Details on the unit's weight, mounting requirements, and rating label placement.

5.2 Dimensions and Recommended Clearances

External Dimensions and Mounting Holes

Diagrams and measurements of the PowerRouter's external dimensions and mounting hole locations.

Recommended Clearance for Ventilation

Specifies the minimum clearance required around the unit for adequate airflow and cooling.

5.3 Mounting Procedure

Step-by-step Mounting Guide

Detailed instructions for physically mounting the PowerRouter onto a wall.

Wall Mounting and Hole Drilling Tips

Advice on wall stud requirements, hole diameters, and screw selection for secure mounting.

6 Wiring

General Wiring Safety and Grounding

Essential safety precautions, grounding procedures for AC, PV, and DC systems.

Bypass Switch Functionality

Bypass Switch Functionality

Explanation of the bypass switch's role in supporting critical load situations and maintenance.

Sequence of Connecting and Disconnecting

Wiring Connection Order

The correct sequence for connecting AC, PV, and battery wiring to the PowerRouter.

Wiring Disconnection Order

The correct sequence for safely disconnecting all wiring from the PowerRouter.

6.1 Wiring AC Connections

AC Connection Schematic and Safety

Diagram of AC connections to the utility grid and load, including critical safety warnings.

Terminal Block Wiring Instructions

Terminal Block Wiring Instructions

Detailed steps for connecting AC Grid/Utility and AC Line Out wires to terminal blocks.

Connection Verification and Strain Relief

Checks for proper wiring, torquing, and strain relief for secure AC connections.

6.2 Wiring Solar connections

PV String Connector Installation

Instructions for connecting PV string connectors (MC4) to the PowerRouter's PV terminals.

Model PR30 S Specific Note

Important note regarding the single PV terminal on the PR30S model.

PV Input Limitations and Wire Selection

PV Input Limitations and Wire Selection

Information on PV input limits, wire types, and DC disconnect requirements.

DC Disconnect and Fusing Requirements

Details on external DC disconnect ratings and serial fusing considerations.

DC Wiring Safety and Procedures

DC Wiring Safety and Procedures

Critical safety procedures for DC wiring, PV array handling, and connector disconnection.

6.3 Wiring Communication Connection

USB Communication Port

Description of the USB port for setup and data reading with a computer.

Network Connection Requirements

Requirements for establishing an internet connection via a standard UTP network cable.

6.4 Optional Wiring Connections

CAN Bus Connection for Future Use

Information about the CAN bus port, designated for future use.

Relay Connection and Example

Details on connecting the relay for alarm functions and an example scenario.

7 Commissioning

Commissioning Steps

Step-by-step guide for preparing the PowerRouter for operation after installation.

First Time Setup Procedure

Instructions for the initial setup of the PowerRouter using a PC and installation software.

8 Operation

8.1 Getting Started: Powering On;Off

Basic instructions on how to turn the PowerRouter unit on and off using the main switch.

8.2 Displays and Messages

Display Screen and LED Indicators

Explanation of the PowerRouter's display content and the meaning of LED indicators.

Navigation Button Operations

Description of the four navigation buttons and their functions for menu interaction.

8.3 Display Menu Navigation

Main, Historical Data, Time, and Date Menus

Overview of accessing and navigating through main, historical data, time, and date settings.

Display, Error, and System Menus

Details on configuring display items, viewing errors, and system reset options.

Language Menu and Default Displays

Language Menu and Default Displays

Instructions for selecting the user interface language and examples of default display states.

Main Menu Navigation

Accessing Main Menu Options

How to enter and navigate the main menu, including sub-menu selection.

Historical Data Menu

Details on viewing energy production data for different periods.

Time Menu Settings

Setting the Time: Hours and Minutes

Step-by-step guide for editing the hour and minute values in the time menu.

Date Menu Settings

Setting the Date: Year, Month, and Day

Step-by-step guide for editing the year, month, and day values in the date menu.

Display Menu Options

Configuring Display Items and Backlight

Options for customizing display lines and adjusting backlight mode.

Error Menu and Legend

Viewing and Understanding Error Codes

How to access the error menu and interpret error codes using the provided legend.

System and Language Settings

System Reset Procedure

Instructions for performing a system reset on the PowerRouter.

Language Selection

Guide on how to change the user interface language.

Error Screen Display

Understanding Error Screen Messages

Explanation of how the error screen appears and the conditions for its disappearance.

9 Malfunctions and Errors

LED Operation Status

Description of LED colors and states indicating operational status and malfunctions.

LCD Display Error Messages

Information on status messages displayed on the LCD screen during errors.

Soft and Hard Error Types

Soft and Hard Error Types

Distinction between soft and hard errors and their impact on module operation.

Error Clearance Methods

Methods for clearing soft and hard errors, including using buttons or software tools.

10 Cleaning and Maintenance

Routine Cleaning Procedures

Instructions for cleaning the PowerRouter housing and airflow holes.

Battery Maintenance Note

Reminder to maintain the battery according to the supplier's information.

11 De-commissioning

Shutting Down Procedure

Step-by-step guide for safely shutting down and de-energizing the PowerRouter.

12 Disposal

Waste Electrical and Electronic Equipment Directive

Guidance on proper disposal according to WEEE directives and regulations.

Appendix A Warranty

Factory Warranty Conditions

Details on the Nedap factory warranty period and conditions for the PowerRouter.

Exclusions from Liability

List of conditions and circumstances under which warranty claims or liability are excluded.

Appendix B Setup via USB Connection

Software Download and Login

Steps for downloading the installation software and logging into the PowerRouter website.

Installation Tool Description

Note regarding the description of the installation tool being part of the software package.

Appendix C Troubleshooting

Initial Troubleshooting Steps

Basic steps to check LEDs, error messages, and voltages to resolve operational issues.

Information for Technical Support

Information to provide when contacting technical support for assistance.

Appendix D Error Codes

Solar and DCAC Error Codes

List of error codes related to Solar and DCAC modules, their causes, and recommended actions.

Appendix E Web Application

Using the myPowerRouter.com Portal

Instructions on how to interact with and manage the PowerRouter via the web portal.

Login and Registration Steps

Detailed steps for logging into the web portal and registering the PowerRouter.

Appendix F Technical Specifications

Model Numbers and Part Numbers

List of available PowerRouter models and their corresponding Nedap part numbers.

CE Compliance Conditions and Notes

Conditions for CE compliance and important notes regarding interference and user modifications.

AC;Energy Manager Module Specs

AC;Energy Manager Module Specs

Technical specifications for the AC/Energy Manager Module of the PowerRouter.

Solar Module Specifications

Technical specifications for the Solar Module of the PowerRouter.

Environmental and Mechanical Specifications

Environmental Operating Conditions

Details on operating temperature range, humidity, and regulatory approvals.

Mechanical Device Properties

Specifications regarding device dimensions, weight, and protection category (IP rating).

Appendix G Install Sheets

Drill Template and Installation Sheet

Information on how install sheets, including drill templates, aid in installation.

Appendix H PV-MS Tool

PV Connector Disconnection Procedure

Procedure for safely disconnecting PV connectors using the PV-MS tool.

PV-MS Tool Description

Details about the PV-MS tool, its type, and how to order it.

Glossary of Terms

Key Acronyms and Definitions

Definitions of common acronyms and technical terms used in the manual.

System Component Symbols

Visual representation and meaning of symbols used for system components.

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