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Newmac WG-100E - User Manual

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INSTALLATION, OPERATING
and
SERVICE MANUAL
WOOD-COAL FURNACE WG-100
WOOD-COAL-ELECTRIC WG-100E
WOOD FURNACE WB-100
WOOD-ELECTRIC FURNACE WB-100E
All installations must be made in accordance with local and
provincial or state codes which may differ from the manual.
HEAD OFFICE
MARKETING / PRODUCTION
Newmac Mfg. Inc.
208 LANCASTER CRESCENT
P.O. BOX 9, DEBERT
NOVA SCOTIA, BOM 1G0
PHONE: 902-662-3840
FAX: 902-662-2581
WAREHOUSE
Newmac Mfg. Inc.
430 SPRINGBANK AVE., SOUTH
WOODSTOCK, ONTARIO
N4V 1B2
PHONE: 519-539-6147
FAX: 519-539-0048
EMAIL: newmac@newmacfurnaces.com HOMEPAGE: newmacfurnaces.com
NOTICE TO HOMEOWNER:
READ THESE INSTRUCTIONS
SAVE THESE INSTRUCTIONS
2210058 Revised February 2010
Printed: _______________
Subject to change without notice
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Summary

SOLID FUEL FURNACE MODELS WB-100, WG-100

General Instructions

Overview of responsibilities for examining the furnace package upon delivery.

Installation Procedures

Procedures and guidelines for installing the solid fuel furnace models.

Combustion Air Requirements

Details on providing adequate combustion air, including outside air provisions.

Duct and Humidifier Installation

Guidelines for supply air plenum, return air duct size, and humidifier placement.

BURNING WOOD OPERATING INSTRUCTIONS

Combustion Air Control and Power Failure

Adjusting combustion air and procedures for power outages during operation.

Coal Burning Tips

Specific advice for burning anthracite coal in the WG100 furnace.

Fire Starting, Loading, and Shaking

Procedures for starting a fire, adding fuel, and shaking grates for optimal burning.

Initial Maintenance Overview

Initial mention of maintenance tasks, including ash removal and clinker formation.

SAFETY AND FIRE PROCEDURES

General Safety Precautions

Warnings and guidelines for safe furnace operation, including door handling and fuel loading.

Special Fire Incident Procedures

Instructions for handling power failures, soot fires, and runaway fires.

FURNACE MAINTENANCE

Daily and Monthly Tasks

Daily tasks for models with grates and monthly checks for models without.

Chimney and Annual Cleaning

Recommendations for cleaning chimneys and annual deep cleaning procedures.

Semi-Annual Lubrication

Lubrication schedule for draft fan and blower motors.

FIREBOX AND GRATE INSTALLATION

Brick and Grate Installation Steps

Step-by-step guide for installing firebricks and grates in the furnace firebox.

Front Casting and Grate Plate

Installation of front casting for coal and grate plate for wood burning.

FURNACE PARTS LISTS

WB100 Model Parts

List of additional parts for the WB100 single tube model.

WG100 Model Parts

List of additional parts for the WG100 single tube/coal model.

WB100 4-Tube Model Parts

Catalog of additional parts for the WB100 four tube model.

WG100 4-Tube Model Parts

Catalog of additional parts for the WG100 four tube model.

WIRING LOCATION DIAGRAMS

WB100;WB100 E Wiring Diagram

Diagram illustrating physical wire locations and connections for WB100/WB100E.

WG100;WG100 E Wiring Diagram

Diagram showing physical wire locations and connections for WG100/WG100E.

WOOD PREPARATION AND BURNING

Wood Moisture, Rot, and Drying

Information on wood moisture content, causes of rot, and prevention methods.

Creosote Formation and Prevention

Details on creosote formation factors and methods to prevent chimney fires.

FUEL PROPERTIES AND EFFICIENCY

Wood Fuel Comparison and Efficiency

Comparison of wood species, heat content, and furnace efficiency with controlled burning.

MAINTENANCE AND OPERATING BULLETIN

Unit Maintenance Procedures

Recommendations for thorough cleaning at the end of each heating season.

Operation Guidelines

Suggestions for operating wood and oil fuels for efficiency and creosote prevention.

INSTALLATION INSTRUCTIONS

General, Duct, and Wiring Installation

Compliance with codes, duct requirements, wiring, and thermostat installation.

LIMITED WARRANTY

Warranty Program Details

Explanation of the extended conditional heat exchanger warranty program.

Warranty Conditions and Registration

General conditions, limitations, and the process for warranty registration.

Newmac WG-100E Specifications

General IconGeneral
AFUE80%
Efficiency80%
Fuel TypeGas
Input BTU100, 000 BTU/h
Heating Capacity80, 000 BTU/hr

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