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Newmac WG-100 User Manual

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INSTALLATION, OPERATING
and
SERVICE MANUAL
WOOD-COAL FURNACE WG-100
WOOD-COAL-ELECTRIC WG-100E
WOOD FURNACE WB-100
WOOD-ELECTRIC FURNACE WB-100E
All installations must be made in accordance with local and
provincial or state codes which may differ from the manual.
HEAD OFFICE
MARKETING / PRODUCTION
Newmac Mfg. Inc.
208 LANCASTER CRESCENT
P.O. BOX 9, DEBERT
NOVA SCOTIA, BOM 1G0
PHONE: 902-662-3840
FAX: 902-662-2581
WAREHOUSE
Newmac Mfg. Inc.
430 SPRINGBANK AVE., SOUTH
WOODSTOCK, ONTARIO
N4V 1B2
PHONE: 519-539-6147
FAX: 519-539-0048
EMAIL: newmac@newmacfurnaces.com HOMEPAGE: newmacfurnaces.com
NOTICE TO HOMEOWNER:
READ THESE INSTRUCTIONS
SAVE THESE INSTRUCTIONS
2210058 Revised February 2010
Printed: _______________
Subject to change without notice
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Newmac WG-100 Specifications

General IconGeneral
BrandNewmac
ModelWG-100
CategoryFurnace
LanguageEnglish

Summary

Newmac Furnace Manual Overview

Model Identification

Lists the specific wood and wood-coal furnace models covered by the manual.

Company Contact Information

Head office and warehouse contact details for Newmac Mfg. Inc.

Solid Fuel Furnace General Instructions and Installation

General Instructions

Initial inspection, package contents, and general responsibilities.

Installation Overview

Procedures for furnace installation, including clearances and model specifics.

Installation Requirements and Specifications

Chimney and Flue Pipe Compliance

Standards for chimney connection and flue pipe installation.

Combustion Air and Ductwork Standards

Requirements for combustion air supply and duct installation.

Airflow and Humidifier Installation

Specifications for air duct sizing and humidifier placement.

Operating Instructions: Wood and Coal

Burning Wood Operation

Step-by-step guide for starting and maintaining a wood fire.

Combustion Air Control

Adjusting the draft control for optimal combustion.

Power Failure and Safety Tips

Procedures for power outages and safe operation.

Coal Burning Tips (WG 100)

Specific advice for burning coal in the WG 100 model.

Operation and Maintenance Procedures

Firebox Operation: Shaking and Loading

Guidelines for shaking grates and adding fuel.

Maintenance: Ash and Clinker Management

Procedures for removing ashes and managing clinkers.

Safety and Routine Maintenance

General Safety Precautions

Essential safety rules for furnace operation.

Daily and Monthly Maintenance Tasks

Routine cleaning and inspection schedules.

Chimney and Annual Servicing

Guidelines for chimney cleaning and annual servicing.

Important Notices and Emergency Procedures

Installation and Safe Operation Summary

Key points on installation compliance and safe practices.

Emergency Procedures

Steps for handling power failure, soot fires, and runaway fires.

Clearance Requirement Summary

Recap of minimum installation clearances from combustibles.

Firebox Installation Details

WB100 Firebox Brick Installation

Step-by-step guide for installing bricks in the WB100 firebox.

WG100 Grate and Front Casting Installation

Instructions for installing grates and front casting in WG100.

Furnace Control Locations and Wiring

WB100 Control Locations

Diagram showing control component locations for WB100.

WG100 Control Locations

Diagram showing control component locations for WG100.

Wiring Diagrams

Electrical schematics for WB100 and WG100 models.

Parts Lists by Model

WB100 Single Tube Model Parts

List of components and part numbers for the WB100 single tube model.

WG100 Single Tube Model Parts

List of components and part numbers for the WG100 single tube model.

WB100 4 Tube Model Parts

List of components and part numbers for the WB100 4 tube model.

WG100 4 Tube Model Parts

List of components and part numbers for the WG100 4 tube model.

Physical Wire Location Diagrams

WB100/WB100E Wiring Layout

Diagram illustrating physical wire connections for WB100/WB100E.

WG100/WG100E Wiring Layout

Diagram illustrating physical wire connections for WG100/WG100E.

Wood Preparation and Properties

Preparing Wood for Burning

Guidance on cutting, splitting, and drying wood for optimal burning.

Wood Moisture, Rot, and Creosote

Information on wood moisture, rot, and creosote formation.

Creosote and Chimney Fire Management

Understanding Creosote Formation

Details on creosote composition, factors influencing it, and prevention.

Chimney Fire Prevention and Suppression

Strategies to prevent chimney fires and actions to take.

Fuel Efficiency and Economy

Wood as a Safe and Economical Fuel

Comparison of wood species for fuel properties.

Heating Efficiency Comparisons

Efficiency of different heating methods and wood usage.

Maintenance and Operating Bulletin

Seasonal Maintenance Procedures

Detailed cleaning instructions for end-of-season.

Operating Recommendations

Tips for optimal operation and preventing buildup.

Installation and Wiring Instructions

General Installation and Compliance

Adherence to codes and standards for installation.

Duct and Wiring Installation

Procedures for connecting ductwork and electrical systems.

Thermostat Wiring (24 Volt)

Specific wiring guides for thermostats on WB100 and WG100.

Newmac Warranty Information

Limited Heat Exchanger Warranty

Details of the extended conditional warranty program.

Warranty Conditions and Registration

Terms, limitations, and registration process for warranty.

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