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Nilfisk-Advance Advance SC1500 User Manual

Nilfisk-Advance Advance SC1500
132 pages
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SC1500
5/2013 Revised 11/2017, Form No. 56043166
English
Service Manual
Advance SC1500 Models: 56104000 (X20D), 56104001 (X20R)
Nilsk SC1500 Models: 56104002 (SC1500-51D)

Table of Contents

Questions and Answers:

Nilfisk-Advance Advance SC1500 Specifications

General IconGeneral
BrandNilfisk-Advance
ModelAdvance SC1500
CategoryScrubber
LanguageEnglish

Summary

General Information

Machine Configurations

Details different scrub system configurations for the SC1500.

Service Manual Purpose and Application

Outlines the manual's aim to aid service personnel in maintenance and repair.

Revision History

Lists changes and updates made to the service manual over time.

Other Reference Manuals and Information Sources

Provides a list of related manuals and where to find them.

Diagnostic and Service Tools

Lists essential tools required for troubleshooting and repair of the equipment.

Conventions

Explains directional references used throughout the manual.

Parts and Service

Advises on obtaining parts and seeking repairs from authorized centers.

Modifications

States policies regarding unauthorized modifications to the machine.

Nameplate

Indicates the location of the machine's model and serial number.

Maintenance

General Maintenance Information

Emphasizes the importance of the maintenance schedule for machine condition.

Maintenance Schedule

Provides a detailed schedule for daily, weekly, monthly, and yearly maintenance tasks.

Lubrication Locations

Identifies specific components requiring monthly lubrication.

Major Machine Components

Illustrates the primary systems and components of the SC1500 machine.

Machine Controls

Key Switch, Emergency Stop and Horn Switch

Describes the function of essential control panel switches.

Circuit Breakers

Details the location and function of various circuit breakers.

Speed and Direction Controls and Indicators

Explains how to control machine speed and direction.

Scrub Controls and Indicators

Covers controls for scrub pressure and on/off functions.

Solution Controls and Indicators

Describes controls for managing solution flow rate and dispensing.

Detergent System Controls and Indicators

Details controls for detergent strength and purge functions.

Burst of Power Switch and Indicator

Explains the temporary override for increased cleaning aggressiveness.

Vacuum Power Adjustment Switch and Indicators

Describes how to adjust vacuum power levels.

Information Switch

Explains how to access machine status information via the display.

Battery Status and Charger Screens

Details how battery charge and low voltage conditions are displayed.

Chassis System

Major Chassis Components

Identifies the main structural components of the machine chassis.

Platform Switches

Describes the function of the operator presence and go pedals.

Control System

Functional Description

Explains the overall function of the machine's control system.

Component Locations

Shows where the main control system components are mounted.

Troubleshooting

Provides guidance for diagnosing and resolving system faults.

Fault Codes

Explains how error codes are displayed and what they indicate.

Fault Code Table

Lists specific fault codes, their descriptions, and conditions.

System Disabled by Fault Codes

Details which system functions are disabled based on fault codes.

Service Test Mode

Describes a mode for testing individual electrical system components.

To Access the Service Test Mode

Provides step-by-step instructions to enter the service test mode.

Service Test Mode Functions

Explains how control panel switches operate in service test mode.

Electrical System

Functional Description

Describes the overall electrical system architecture and power sources.

Overview

Provides a general overview of the electrical system's components.

On-board Battery Charger

Details the optional on-board battery charging system.

Interlock Circuit

Explains how the charger interlock prevents propulsion during charging.

S.P.E. Charging Profiles and Charging Progress

Describes how the S.P.E. charger communicates charging status.

Delta-Q Charging Profiles and Charging Progress

Explains Delta-Q charger operation and profile selection.

Delta-Q Battery Charging Profile Table

Lists profiles for various battery types compatible with Delta-Q chargers.

Component Locations

Shows the physical locations of key electrical system components.

Troubleshooting

Provides solutions for common electrical system problems.

Wiring Diagrams

Presents the electrical wiring schematics for the machine.

Wiring (Ladder) Diagram

Shows the electrical circuit logic in a ladder diagram format.

Wiring Harness Diagram (Current)

Illustrates the wiring harness layout for current machine models.

Wiring Harness Diagram (Legacy)

Illustrates the wiring harness layout for legacy machine models.

Electrical Connector Pin-out Assignments

Lists pin assignments for various electrical connectors.

To Locate and Identify a Connector

Guides users on how to find and identify specific connectors.

Connector Pin-out Assignment Tables

Provides detailed pin-out tables for electrical connectors.

Recovery System

Functional Description

Explains how the recovery system collects and stores wastewater.

Circuit Descriptions

Details the electrical operation of the vacuum motor.

Vacuum Motor Off

Describes the electrical state when the vacuum motor is off.

Vacuum Motor On

Describes the electrical state and conditions for the vacuum motor to be on.

Component Locations

Identifies the physical locations of recovery system components.

Troubleshooting

Provides solutions for common recovery system issues.

General Troubleshooting

Addresses general problems with vacuum motor operation and water pickup.

Bench-testing the Fly-back Diode (bridge rectifier)

Provides procedures for testing the fly-back diode.

Removal and Installation

Details the process for removing and installing the vacuum motor.

Vacuum Motor

Step-by-step guide for vacuum motor removal and installation.

Scrub System

Functional Description

Explains the function of the scrub deck, motors, and actuator.

Scrub Deck and Motor

Details the components of the 20D and 20R REV scrub decks.

20D Scrub Deck

Describes the assembly and components of the 20D scrub deck.

20R REV™ Deck

Describes the assembly and components of the 20R REV scrub deck.

Brush Motor Contactor

Explains the role of the brush motor contactor.

Deck Actuator Assembly

Describes the function and positions of the deck actuator.

Circuit Descriptions

Details the electrical circuits for the scrub brush motor and deck actuator.

Scrub Brush Motor

Explains the operation of the scrub brush motor circuits.

Scrub Brush Motor Off

Describes the electrical state when the scrub brush motor is off.

Scrub Brush Motor On

Describes the electrical state and conditions for the scrub brush motor to be on.

Deck Actuator Assembly

Explains the electrical circuits for the deck actuator positions.

Scrub Deck Up

Describes the circuit for raising the scrub deck.

Scrub Deck in Vacuum-only Position

Describes the circuit for the vacuum-only deck position.

Scrub Deck at Normal Scrub Pressure

Describes the circuit for the normal scrub pressure position.

Scrub Deck at Extra Scrub Pressure

Describes the circuit for the extra scrub pressure position.

Component Locations

Identifies the physical locations of scrub system components.

Troubleshooting

Provides solutions for common scrub system problems.

Removal and Installation

Details the process for removing and installing the scrub deck.

Scrub Deck

Step-by-step guide for scrub deck removal and installation.

Solution System

Functional Description

Explains the gravity-feed system for supplying cleaning solution.

Solution Tank, Water Filter and Valves

Describes the components of the solution delivery system.

Solution Solenoid Valve

Details the operation of the solution flow control valve.

Detergent System

Explains the function of the electric diaphragm detergent pump.

Circuit Descriptions

Details the electrical operation of the solution solenoid and detergent pump.

Solution Solenoid Valve Off

Describes the electrical state when the solution solenoid valve is off.

Solution Solenoid Valve On

Describes the electrical state and conditions for the solution solenoid valve to be on.

Detergent Pump On

Describes the electrical state and conditions for the detergent pump to be on.

Detergent Pump Off

Describes the electrical state when the detergent pump is off.

Component Locations

Identifies the physical locations of solution system components.

Troubleshooting

Provides solutions for common solution system problems.

Specifications

Lists technical specifications for solution system components.

Component Specifications

Provides detailed specifications for key solution system components.

Nominal Solution Flow Rates

Lists solution flow rates based on deck type and setting.

Squeegee System

Functional Description

Explains the design and function of the squeegee assembly.

Component Locations

Identifies the physical locations of squeegee system components.

Troubleshooting

Offers solutions for poor water pickup related to the squeegee.

Specifications

Lists available materials for squeegee blades.

Steering System

Functional Description

Explains how the steering mechanism operates.

Component Locations

Identifies the physical locations of steering system components.

Troubleshooting

Provides solutions for steering binding or hard steering issues.

Wheel System - Traction

Functional Description

Explains how the drive wheel assembly propels the machine.

Drive Wheel Motor Circuit Descriptions

Details the electrical circuits related to the drive wheel motor.

Power to the E1 Curtis 1210 Speed Controller

Outlines the conditions required for power to reach the speed controller.

Speed Control Drive Functions

Describes the functions of the speed controller and its inputs/outputs.

Speed Control Communication with the A1 Control Board

Explains the communication between the control board and speed controller.

Component Locations

Identifies the physical locations of wheel system components.

Maintenance and Adjustments

Covers adjustments and programming options for the speed controller.

Speed Control Programming Options

Lists programmable speed control parameters and their functions.

Troubleshooting

Provides solutions for drive system issues.

General Troubleshooting

Addresses common problems with machine movement and speed.

E1 Curtis Speed Controller Diagnostics

Explains methods for diagnosing speed controller faults.

Diagnostics Method A - Graphic Display and Detergent On/Off Indicator

Describes fault diagnosis using the machine's display and indicator.

Diagnostics Method B - Curtis Programmer

Details fault diagnosis using the optional Curtis programmer.

Diagnostic History

Explains how to access and interpret the controller's diagnostic history.

Removal and Installation

Details the process for removing and installing drive system components.

Drive Wheel Assembly

Step-by-step guide for drive wheel assembly removal/installation.

Drive Wheel Motor

Step-by-step guide for drive wheel motor removal/installation.

Steering Spindle Bearings

Details the process for servicing steering spindle bearings.

Drive Wheel Motor Maintenance

Covers maintenance procedures for the drive wheel motor.

Replacing the Motor Brushes

Step-by-step guide for replacing motor brushes.

Specifications

Lists technical specifications for wheel system components.

Shop Measurements

Provides shop measurement values for the speed controller.

E1 Curtis 1210 Speed Controller – Output

Lists output voltage measurements for the speed controller.

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