nvent RAYCHEM E-100-L User Manual

DESCRIPTION
The nVent RAYCHEM E-100-L is a NEMA 4X-rated end seal kit with a light
that indicates voltage at the end of the circuit. It is designed for use with
nVent RAYCHEM BTV-CR, BTV-CT, QTVR-CT, XTV-CT, KTV-CT, and VPL-
CT industrial parallel heating cables. Once installed, the end seal is easily
re-entered for maintenance and the heating cable can be accessed
without removing the end seal. The LED indicator light provides excellent
visibility.
This kit may be installed at temperatures as low as –40°F (–40°C).
For easier installation store above freezing until just before
installation.
Two units are available:
– nVent RAYCHEM E-100-L1 for 100–120 volts.
– nVent RAYCHEM E-100-L2 for 200–277 volts.
Make sure voltage rating of light is the same as that of the
heat-tracing circuit.
For technical support call nVent at (800)545-6258.
TOOLS REQUIRED
• Wire cutters • Utility knife
• Needle nose pliers • Slotted screwdriver or nutdriver
• Panduit CT-100 crimp tool or equivalent
ADDITIONAL MATERIALS REQUIRED
• Pipe strap • GT-66 or GS-54 glass cloth tape
OPTIONAL MATERIALS
• Small pipe adapter for 1 in (25 mm) and smaller pipes:
Catalog number JBS-SPA P/N E90515-000
KIT CONTENTS
Item Qty Description
A 1 End seal and light assembly
B 2 Insulated parallel crimps (blue)
C 1 End seal label
D 1 Cable lubricant
E 1 Cable tie
F 1 Core sealer
B
D
C
E
Stand
A
F
Strain
relief
Leash
Light
APPROVALS
CLI, ZN1, AEx em II T*
(1)
Ex em II T*
Hazardous Locations
(1)
Except VPL
* For system Temperature Code, see heating cable or design documentation
.
(2)
Except KTV-CT
Class I, Div. 2, Groups A, B, C, D
Class II, Div. 2, Groups E, F, G
Class III
E-100-L is IECEx certified for use with:
BTV-CR/BTV-CT: IECEx BAS 06.0043X
QTVR-CT: IECEx BAS 06.0045X
XTV-CT: IECEx BAS 06.0044X
KTV-CT: IECEx BAS 06.0046X
VPL-CT: IECEx BAS 06.0048X
–WS
Ex em IIC T* Gb
(2)
IECEx
E-100-L
High-Profile End Seal With Light Installation Instructions

nvent RAYCHEM E-100-L Specifications

General

Product Type	Self-Regulating Heating Cable
Voltage	120 V
Maximum Exposure Temperature	150°F (65°C)
Minimum Installation Temperature	-40°F (-40°C)
Cable Length	100 ft
Operating Temperature	-40°F to 150°F (-40°C to 65°C)
Jacket Material	Polyolefin
Insulation Material	Polyolefin
For Use With	Pipes

Summary

nVent RAYCHEM E-100-L Product Information

E-100-L End Seal Description

Details the nVent RAYCHEM E-100-L end seal kit with LED indicator for industrial heating cables.

Approvals and Certifications for E-100-L

Lists hazardous location approvals (FM, IECEx) and compatible heating cable types for the E-100-L.

Tools, Materials, and Kit Contents

Lists required tools, additional materials, optional items, and contents of the E-100-L kit.

nVent RAYCHEM E-100-L Installation Guide

Heating Cable Preparation Steps

Covers initial cable cutting, lubrication, and stripping for various heating cable types.

End Seal Assembly and Pipe Mounting

Details assembling the end seal, connecting bus wires, and attaching the assembly to the pipe.

Final Installation and Sealing Steps

Includes final securing steps like cable ties, insulation, weather sealing, and label application.

E-100-L Troubleshooting and Support

Troubleshooting Indicator Light Issues

Provides steps to diagnose and fix issues with the indicator light being dim or off.

Troubleshooting End Seal Cap Tightening

Addresses problems with the end seal cap not tightening completely and its potential causes.

Technical Support Contact Information

Lists contact details for technical support across different regions for nVent products.