Onan CCK Series User Manual

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FIGURE LIST OF ILLUSTRATIONS PAGE NO.
1. Typical Installation .~ ; ••. " •...... ; : .. n .8
2. V·entilation •..............•................. ~ . . . . . . . . . . . . . .. 9
3. Mounting Base . ~ .•.•.....••• ~ ... , , . '.' ; •..•.•.•.••...... '. . . .• . 10
4. Mounting Cushions •• ,
............. ' •... ; ...... , ' ..... ' .. " . .• 10
'5. Exhaust Installation. .. . . . . .. .. . . . ... .• . . •... . . . . . . . . . . . . . .. . 11.
6. ' Oil Drain Extension .....•......•..........• ,.~~. . .•. . . . •. . ... ..11
7. Dimensional Outline for Manual Plants ................. ; .. . . .. 12
8. Dimensional Outline for Remote Plants ....•.... ; . . .. . . . • . .. . • 13
,9. Dimensional Outline for portable Plants. . .. ... .• . . . . .. .. . .. . . 14
10. Battery Connections - AC Remote Plants • • . • . . • ... .. . .. . •. . .. . 15
11.
Battery Connection, .Magnet Service Plant. ................. ; 15
12. Start & Ignition SWitches,Magnet Service Plant ... :. ..•. . . . . •. 16
13. Load Wires, Magnet Service Plant '" . . . . ... . .•. . . . . • . . •. .. . .. 16
14.AC Load Wire Connections.. • . . . .. . . . . . . . • . . .. • . . • • . • . .. . . .• 18
15. Load Receptacles - Portable Plants ................. ~ .• ;. . .. .. '21
16. ' Plant Grounding ...... '.' ..................•.............. ". 21
17. Remote Start~Stop Stations. . . . . . • • . .. • . . . . . . • . . . . . . • . . . . . . .. 22
18.' Fuel Reservoir ''Day'' Tank .....•......•....•.... " •..... ; " ' 23
19., Gas Hegulator Connection ... ; ...............•. : ......... " ~ 25
,20., Vacu-FloCooling ..... ; ...•..........•.....•.........• ' '.' .. • 26
21; 'Crankcase on .Level ..•. '" ........ ' .•. , ........• " .. ' ..... ',' 27,
22. Governor Linkage Lubrication •.•..... ; : •... ; •.•.. ; ..... ; . . • 27
23. Air Cleaner Service .••............ " .............. ,. ; . . . . . 27
24. Fuel Shut-Off Valves; ........... " '" . . . • . . . . . . . . . . . . . . . . . . 27
25. Priming the Fuel pump" .••. '," . . . .. . . . . . •.. • .. . .. . .• .. . . .. 31
26. steps to Follow in Starting the Plant .... , • ; . • . • . . . . . . •. .. . . . 34
27.
Air Cleaner Service ...............••.....•..... " . . . . . • . .. 38
28. servicing the Breaker Points •.... ' .•........... " • . . . . . . . .. . . 40
29~ Servicing the Crankcase Breather Valve. . • . . . . . . . . • •• . . . • . .• 42
30~ Governor Adjustments ...................... ~ .. " . . .. ... .• . 45
31. speed·Booster Adjustments. • . • . . .. . . .. . ... . . . . . . •. . . . • . . . . . ' 45
32. Throttle stop Lever Position .•............•........• ; •.... ; 48
,33. Oil.Pressure Relief Valv-e Adjustment. . •. . •. . • . . . . . . . . . . . . .. . 49
34. Carburetor Adjustments ..•.•...••... " . . .•. . . ..•. . . . . . . . . . 50
3.5. >Electric Choke Adjustment ; ........... , .' ....... ; ... ,. . • .... 51
36. Magneto Stator Installation ............. " .......... , . ... . . . 55
37. Coil and Circuit for Magneto Ignition.. .. . . . .. . . . . . . . . . .. . . . • 55
38. Coiha.nd Circuit for Battery Ignition .......•.•. ; .. . . . . . . . . . . ..56
39.- IgnitionTiming •.•.. ' ............. "........................... 57
40. Valve Service ...•......•...•. ' ........................ " . . . • . 59
41. Installing the Gear Cover .. . .. . .. . . . . . . . . . . . • • . . . . . . . . . .. .. 60
42. GovernoJ:' Cup .. ' ..•... '.' ... , .. ; ..•........ ',' ................ 61 0
43. Timing Gears ..... 0 ; ••••••••••••• ' ••••••••••••••••••••• o. • 62
44; Fitti~g piston Rings to the Cylinder. . . . . .. . . . . • . . . • . . • . . .. . 64
4.5. RedUCing Connecting Roo Clearance •... . . . . .. ... . .. . .. . . ..• 64
46.
Bearing Installation. .. . . . . ... . . .. .. . . . . . . . . . . . . .. .. . • . .. ... 66
47. Oil seal Installation. . .. . •. ... ... . . . .... . . . . • .. . ... . . . . . ... 66
48.
Crankshaft End-Play. . . . • . .. . . . . •. . . . . . . . . . • . . . • . . . . . . . . .. 67
49. Oil Pump Removal .•..•... , ......•................. , . . . . . .. 67
50. Brushes and Springs ........ '" .' ...... , . . . ... .. ... . . . •. . .. '69 '
51. "'Commutator Repair .•..... " . . . • . . . . . . . •• . . . . • . . . .. • . . . . .. 70
52, Continuity Test Lamp.......................... ........... 71
53.' Armature Growler •..•........•.. ' •.....•..•... ' ..•...•.. ' ... 71
54. Generator Assembly ......................... ; .. . . • . • • . .. . .. 73
55. Servicing Readi-pull starter •..•.•..•.•• " ....•••••.... "0 • 76 '. • ..
56. Installing Readi-pull starter, Un1ts"prlor to spec.D !. ,i • " .~. ' •... 7'.786. '.'~".'.'"
57.
n
Installing Readi-Pull Starter, Units beginning spec.' D •. .; •. •• ~ , '.
.. '. ". . ~
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Onan CCK Series Specifications

General

Brand	Onan
Model	CCK Series
Category	Portable Generator
Language	English