WASHER
METAL
\
SPRING
RETAINER
CLUTCH
&
FIATWASHER
1
ASSEMBLY
1
ES-1613-1
FIGURE
6-26.
STARTER
ASSEMBLY
12.
If
Return Spring
is
Unassembled:
A.
Place
1-1
/16
inch
O.D.
washer over end
of
shaft. See Figure
6-26.
8.
With chamfered sideof shaft hole up, place plas-
tic retainer on shaft and line up hole with hole in
shaft.
C. Support the plastic retainer with a vise
or
other
solid surface. Using a
5/32
to
118
inch nail set
and hammer, drive in a new roll pin. The pin
should
be driven in about 1/10th
of
an inch
(2.5
mm)
from the edge
of
the plastic retainer or
so
it
is
evenly spaced from each side.
D.
Place spring cover over top
of
plastic retainer,
then the return spring on top of the retainer.
E.
With washer placed over point
of
plastic
retainer, push metal retainer into hole of plastic
retainer as far as
it
will go.
13.
Carefully mount the starter on the end bell and
tighten the mounting bolts and rear support bracket
mounting
bolt
and nut
to
the specified torque.
14.
Connect the positive
(+)
cable
to
the starter lug
terminal.
15. Mount outer housing on the generator set and
install set into vehicle.
16. Reconnect generator set starting battery, negative
(-)
cable last.
6-24
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