Section
10.
Service
Checklist
IAWARNING
I
EXHAUST
GAS
IS
DEADLY!
Exhaust gases contain carbon monoxide, an odorless and colorless gas. Carbon
monoxide is poisonous and can cause unconsciousness and death. Symptoms
of
carbon monoxide poisoning can include:
Dizziness
Nausea Muscular Twitching
Headache Vomiting
Weakness and Sleepiness
Throbbing in Temples
Inability to Think Coherently
IF
YOU
OR
ANYONE ELSE EXPERIENCE ANY OF
THESE
SYMPTOMS, GET OUT
INTO THE
FRESH
AIR IMMEDIATELY.
If
symptoms persist, seek medical atten-
tion. Shut down the unit and
do
not operate until it has been inspected and
repaired.
Never sleep in vehicle with the generator set running unless the vehicle interior is
equipped with an operating carbon monoxide detector. Protection against carbon
monoxide inhalation also includes proper exhaust system installation and visual
and audible inspection of the complete exhaust system at the start of each
generator set operation.
1-RV
GENERAL INITIAL START ADJUSTMENTS
After servicing, inspect and test the complete installa-
tion
to
confirm that the generator set will operate prop-
erly and will pull full rated load. Check each
of
the
following areas before putting the set into service.
Adjust the carburetor idle adjustment screw and main
adjustment screw as specified in the Fuel System sec-
tion
to
allow starting.
Start the set and immediately adjust the governor speed
adjustment screw
to
obtain a safe no-load operating
speed. With no load applied, listen for any unusual
sounds or vibrations. When the choke is completely
open, adjust the carburetor and governor as specified in
the Fuel System section.
MOUNTING
Examine all mounting
bolts
and supporting mmbers
to
verify that the generator Set is Properly r".Jnted. All
fasteners should be tightened securely to prevent them
from working loose when subjected
to
vibration.
OUTPUT CHECK
ApplyafuII load
to
makesurethesetwill produceitsfull
LUBRICATION
If
theengineoil wasdrained,fill thecrankcase with oil
of
the recommended C~aSSifiCatiOn and
ViSCOSitY.
Refer
to
the appropriate Operator's manual for
the
specific
rated output. Use a load test panel
to
apply a progres-
sively greater load until
full
load is reached.
recommendations and procedures.
EXHAUST SYSTEM
With the generator set operating, inspect the entire
exhaust system including the muffler and exhaust pipe.
Visually and audibly check for leaks at all connections,
welds, gaskets, and joints and also make sure exhaust
pipes are not heating surrounding areas excessively. If
leaks or corroded areas are detected, shut the genera-
tor
set down and correct immediately.
Inhalation
of
exhaust gases can
l23FEEl
result in severe personal injury or
death. Inspect exhaust system audibly and visually for
leaks daily. Repair leaks immediately.
WIRING
Verify that all wiring connections are tight and hooked
up properly. Check each of the following:
@
Load Wires
0
Control Wires
Ground Strap
Battery Cables
10-1
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