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Onkyo HT-R500

Onkyo HT-R500
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HT-R500
SERVICE MANUAL
SERVICE MANUAL
Ref. No. 3728
042002
120V AC, 60Hz
AV RECEIVER
MODEL
HT-R500
Black models
BMDD
SAFETY-RELATED COMPONENT
WARNING!!
COMPONENTS IDENTIFIED BY MARK ON THE
SCHEMATIC DIAGRAM AND IN THE PARTS LIST ARE
CRITICAL FOR RISK OF FIRE AND ELECTRIC SHOCK.
REPLACE THESE COMPONENTS WITH ONKYO
PARTS WHOSE PART NUMBERS APPEAR AS SHOWN
IN THIS MANUAL.
MAKE LEAKAGE-CURRENT OR RESISTANCE
MEASUREMENTS TO DETERMINE THAT EXPOSED
PARTS ARE ACCEPTABLY INSULATED FROM THE
SUPPLY CIRCUIT BEFORE RETURNING THE
APPLIANCE TO THE CUSTOMER.

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Questions and Answers:

Onkyo HT-R500 Specifications

Amplifier Section IconAmplifier Section
continuous average power output (FTC)100 watts per channel at 8 ohms
dynamic power output at 3 ohms230 watts × 2
dynamic power output at 4 ohms170 watts × 2
dynamic power output at 8 ohms115 watts × 2
total harmonic distortion0.08% at rated power
damping factor60 at 8 ohms
Input and Output Impedance IconInput and Output Impedance
digital input (optical 1, 2)0.5 Vp-p, 75 ohms
digital input (coaxial)0.5 Vp-p, 75 ohms
line (CD, VIDEO 1, 2, 3, TAPE)200 mV, 50 kohms
multichannel input (DVD FRONT L/C/R, SURR L/R)200 mV, 50 kohms
subwoofer input36 mV, 50 kohms
rec out (TAPE, VIDEO 1)200 mV, 470 ohms
pre out (subwoofer)1 V, 470 ohms
Tuner Section IconTuner Section
FM tuning range87.5-108.0 MHz
FM usable sensitivity (mono)11.2 dBf, 1.0 µV (75 ohms, IHF)
FM usable sensitivity (stereo)17.2 dBf, 2.0 µV (75 ohms, IHF)
FM signal-to-noise ratio (mono)76 dB, IHF
FM signal-to-noise ratio (stereo)70 dB, IHF
AM tuning range530-1, 710 kHz
AM usable sensitivity30 µV
AM signal-to-noise ratio40 dB
General IconGeneral
power supplyAC 120 V, 60 Hz
power consumption5.5 A
dimensions (W × H × D)17-1/8” × 5-7/8” × 14-13/16”
dimensions in mm (W × H × D)435 × 150 × 376 mm
weight21.4 lbs.
weight in kg9.7 kg

Summary

Service Manual Introduction

Safety-Related Component Warning

Critical components identified by mark require careful replacement to prevent fire and shock.

Service Procedures

Replacing Fuses

Guidance on replacing fuses with the correct type to maintain fire hazard protection.

Unit Initialization

Procedure to reset the microprocessor and restore factory settings for the unit.

Safety Check Out

Essential safety check for U.S.A. models before returning the unit to the customer.

Component Identification

Exploded View Diagram

Visual representation of the unit's components and their physical layout.

Detailed Parts List

Comprehensive list of all part numbers and descriptions for the unit's components.

System Diagrams

Block Diagram 1: Signal Flow

Diagram illustrating input signals, DSP processing, and output signal paths.

Block Diagram 2: Audio and Power Stages

Schematic overview of audio signal processing, power amplification, and control circuits.

Circuit Schematics

Schematic Diagram 1: Display Section

Detailed circuit schematic for the display and control interface components.

Schematic Diagram 2-1: DSP Section

Circuit diagram detailing the Digital Signal Processing (DSP) functions and components.

Schematic Diagram 2-2: DSP Section Details

Further circuit details for the DSP section, including microprocessors and interfaces.

Schematic Diagram 3: Video Section

Circuit diagram illustrating video input, output, and processing components.

Schematic Diagram 4-1: Power Amplifier Section 1

Circuit diagram for the first part of the power amplifier stage.

Schematic Diagram 4-2: Power Amplifier Section 2

Circuit diagram for the second part of the power amplifier stage.

Schematic Diagram 5-1: Power Amplifier Section 3

Circuit diagram for the third part of the power amplifier stage.

Schematic Diagram 5-2: Power Amplifier Section 4

Circuit diagram for the fourth part of the power amplifier stage.

Power Supply Schematics

Schematic Diagram 6: Power Supply Section

Circuit diagram detailing the power supply unit and its voltage regulation.

Speaker Terminal Schematics

Schematic Diagram 7: Speaker Terminal Section

Circuit diagram for the speaker output terminals and protection circuits.

Wiring Diagrams

Wiring View

Overview of internal wiring connections between various PC boards and components.

Wiring View (Continued)

Additional wiring connections illustrating the integration of different modules.

Printed Circuit Board Layouts

PCB View 1: NADIS-7403 (Soldering Side)

Soldering side layout of the NADIS-7403 Display circuit PC board.

PCB View 1-2: NADIS-7403 & NAETC-7405 (Soldering Side)

Soldering side layout for Display and Headphone boards.

PCB View 2-1: NADG-7401 (Soldering Side)

Soldering side layout of the NADG-7401 DSP circuit PC board.

PCB View 2-2: NADG-7401 (Soldering Side)

Soldering side layout of the NADG-7401 DSP circuit PC board (continued).

PCB View 6: NASW-7404 & NAETC-7406 (Soldering Side)

Soldering side layout for Standby Switch and Front Video PC boards.

PCB View 4-1: NAAF-7417 (Soldering Side)

Soldering side layout of the NAAF-7417 Power amplifier PC board.

PCB View 4-2: NAAF-7417 (Soldering Side)

Soldering side layout of the NAAF-7417 Power amplifier PC board (continued).

PCB View 5-1: NAETC-7412 & NAETC-7410 (Soldering Side)

Soldering side layout for Speaker Terminal and Regulator PC boards.

PCB View 5-2: Multiple Boards (Soldering Side)

Soldering side layout for Primary, Secondary, and Terminal PC boards.

Parts Lists

Parts List 1: NADG-7401 DSP Circuit

Component parts list for the NADG-7401 DSP circuit PC board.

Parts List 1 (Continued): Components

Detailed parts list including transistors, diodes, capacitors, and resistors for various boards.

Parts List 2: Various Boards

Component parts list for Power Amplifier Driver, Headphone, Video, Connector, and Regulator boards.

Parts List 3: Secondary, Speaker, and Power Amplifier

Component parts list for Secondary, Speaker Terminal, and Power Amplifier boards.

Parts List 4: Power Supply and Video Boards

Component parts list for Primary, Thermal Detector, Terminal, and Video Terminal boards.

Microprocessor Diagrams

Main Microprocessor Connection Diagram

Diagram showing connections and I/O functions of the main microprocessor (UPD784225).

Sub-Microprocessor Connection Diagram

Diagram illustrating connections and I/O functions of the sub-microprocessor (UPD70232GC).

Terminal Descriptions

Main Microprocessor Terminal Descriptions

Detailed explanation of each terminal's function and I/O for the main microprocessor.

Sub-Microprocessor Terminal Descriptions

Detailed explanation of each terminal's function and I/O for the sub-microprocessor.

Adjustment and Confirmation Procedures

Idling Current Adjustment

Procedure for adjusting idling current for front, center, and surround channels.

Protection Circuit Confirmation

Testing the operation of speaker relays and DC detection circuit for protection.

Current Detection Circuit Confirmation

Procedure to confirm current detection by testing speaker relay and protect indicator.

Voltage Sensor Confirmation

Testing the voltage sensor by applying signals and checking FM STEREO light.

Packing Procedures

Assembly and Packing Instructions

Step-by-step guide for assembling and packing the unit for shipment.

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