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Optimum OptiDrill DQ 14 User Manual

Optimum OptiDrill DQ 14
64 pages
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Operating Manual
Version 1.0.1
Bench drill
DQ 14
DQ 14
DQ 18
DQ 22
DQ 22
Part no. 3191040
Part no. 3191042
DQ 18
Part no. 3191044
3191045

Table of Contents

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Optimum OptiDrill DQ 14 Specifications

General IconGeneral
BrandOptimum
ModelOptiDrill DQ 14
CategoryDrill
LanguageEnglish

Summary

Safety

Glossary of Symbols

Explains symbols used in the manual for better understanding.

1.1 Safety Instructions and Warning Notes

Provides essential safety guidelines and general warning notes for machine operation.

1.1.1 Classification of Hazards

Details categories of hazards, symbols, alarm expressions, and their consequences.

1.1.2 Other Pictograms

Illustrates and explains various pictograms used throughout the manual for safety and information.

1.2 Intended Use

Defines the specific purpose and application of the bench drill as intended by the manufacturer.

1.3 Reasonably Foreseeable Misuses

Outlines potential incorrect uses of the machine that should be avoided.

1.3.1 Avoiding Misuse

Provides specific advice on how to prevent common operational errors and misuse.

1.4 Possible Dangers Posed by the Bench Drill

Identifies inherent risks and potential dangers associated with operating the bench drill.

1.5 Operator Qualification

Covers requirements for user qualification, target groups, and user obligations.

1.6 User Positions

Specifies the correct operator position relative to the drilling machine.

1.7 Safety Measures During Operation

Details specific safety precautions to be taken while the machine is in operation.

1.8 Safety Devices

Explains the importance and requirement of using fully functional safety devices.

1.9 Personal Protective Equipment (PPE)

Lists and describes the necessary personal protective equipment for safe operation.

1.10 Safety Checks

Details the procedures and frequency for performing safety checks on the machine.

1.11 Emergency Stop Switch

Explains the function and operation of the emergency stop button.

1.12 Separating Protective Devices

Describes the various protective covers and guards on the machine.

1.13 Personal Protective Equipment (Special Works)

Details specific PPE requirements for specialized tasks and operations.

1.14 Safety During Operation

Reiterates key safety measures and precautions during the operation of the bench drill.

1.15 Safety During Maintenance

Outlines safety protocols to be followed when performing maintenance or repair work.

1.15.1 Disconnecting and Securing the Drill

Procedures for safely disconnecting and securing the bench drill before maintenance.

1.15.2 Mechanical Maintenance

Guidelines for performing mechanical maintenance tasks on the machine.

1.16 Electronics (Craftsman/Industrial Use)

Safety considerations for electrical systems and components in professional use.

1.17 Inspection Deadlines

Specifies deadlines and requirements for machine inspections, especially for industrial use.

Technical Specification

Overview of Machine Dimensions and Data

Presents dimensions, weight, and key technical data for DQ14, DQ18, and DQ22 models.

2.1 Emissions and Noise Levels

Details noise emission levels (sound pressure and power) and recommends hearing protection.

2.2 Dimensions of the DQ14 Model

Provides detailed technical drawings and measurements for the DQ14 bench drill.

2.3 Dimensions of the DQ18 Model

Provides detailed technical drawings and measurements for the DQ18 bench drill.

2.4 Dimensions of the DQ22 Model

Provides detailed technical drawings and measurements for the DQ22 bench drill.

Delivery, Transport, and Unpacking

3.1 Notes on Transport, Installation, and Unpacking

Covers general guidelines and risks associated with moving, setting up, and unpacking the machine.

3.1.1 General Risks During Internal Transport

Highlights specific hazards like tipping and personnel safety during internal transportation.

3.2 Delivery Checks

Instructions for checking the machine upon delivery and reporting any damages.

3.3 Unpacking Procedures

Details the steps for safely unpacking the machine and verifying contents.

3.3.1 Standard Scope of Delivery

Lists the standard components and accessories included with each bench drill model.

3.4 Installation Requirements

Specifies the necessary conditions and preparations for installing the machine.

3.4.1 Fixing the Machine

Instructions on how to securely fasten the drilling machine to its base or substructure.

3.5 First Commissioning

Guides the initial setup and first operation of the machine after installation.

3.5.1 Warming Up the Machine

Procedure for warming up the machine before full operation, especially when cold.

3.6 Electrical Connection

Details the correct procedures for connecting the machine to the power supply.

Operation

4.1 Control and Indicating Elements (DQ14/DQ18)

Identifies and explains the various controls and indicators on the DQ14 and DQ18 models.

4.1.2 Control and Indicating Elements (DQ22)

Identifies and explains the various controls and indicators specific to the DQ22 model.

4.1.3 Control Panel Functions

Explains the function of buttons, switches, and indicators on the control panel.

4.2 Switching the Machine On

Provides instructions on how to safely start the drilling machine.

4.3 Switching the Machine Off

Details the correct procedures for stopping the machine.

4.4 Spindle Quill Feed

Explains the operation of the spindle quill feed mechanism.

4.5 Drill Depth Stop Adjustment

Guides on setting and using the drill depth stop for precise drilling.

4.6 Table Inclination and Rotation

Explains how to adjust the table's tilt and rotation, including specific steps for DQ22.

4.7 Speed Variation

Details the procedure for changing spindle speeds on the DQ14, DQ18, and DQ22 models.

4.8 Before Starting Work

Lists essential checks and preparations to be done before beginning drilling operations.

4.9 During Work Safety

Provides critical safety advice and precautions to follow while the machine is in operation.

4.10 Disassembly and Assembly of Drill Chucks/Bits

Step-by-step instructions for removing and installing drill chucks and bits.

4.10.3 Fitting the Drill Chuck

Instructions on correctly installing the drill chuck onto the spindle.

4.11 Cooling Procedures

Explains the importance and methods of cooling the tool during drilling operations.

Determining Cutting Speed and Speed

5.1 Cutting Speed and Infeed Recommendations

Provides tables for recommended cutting speeds and infeed rates based on material and drill diameter.

5.2 Speed Table

A comprehensive table correlating cutting speed (Vc) with spindle speed (n) for various drill diameters.

Maintenance

Introduction to Maintenance

Overview of the importance of maintenance for safety, operation, and product quality.

6.1 Safety Precautions for Maintenance

Details crucial safety steps and warnings before and during maintenance activities.

6.1.1 Preparation for Maintenance

Steps to take before starting any maintenance work, including disconnecting power.

6.1.2 Restarting After Maintenance

Procedure for safely restarting the machine after maintenance is completed.

6.2 Inspection and Maintenance Schedule

Outlines a schedule for regular inspections and maintenance tasks with detailed procedures.

Spindle Return Spring Replacement

Instructions for checking and replacing the spindle return spring, including safety warnings.

Spindle Toothed Area Lubrication

Procedure for regreasing the spindle's toothed area to eliminate rattling noises.

6.3 Repair and Customer Service

Guidelines for requesting repair services and information on authorized technicians.

Spare Parts

7.1 Ordering Spare Parts

Information on what details to provide when ordering replacement parts.

7.2 Spare Parts Hotline

Contact information for the spare parts hotline.

7.3 Service Hotline

Contact information for the service hotline.

7.3.1 DQ14 Drill Head Parts List

Illustrated diagram of the DQ14 drill head showing all components.

7.3.2 DQ14 Column Parts List

Illustrated diagram of the DQ14 column showing all components.

7.4 DQ14 Wiring Diagram

Electrical schematic illustrating the wiring of the DQ14 model.

7.4.1 DQ18 Drill Head Parts List

Illustrated diagram of the DQ18 drill head showing all components.

7.4.2 DQ18 Column Parts List

Illustrated diagram of the DQ18 column showing all components.

7.5 DQ18 Wiring Diagram

Electrical schematic illustrating the wiring of the DQ18 model.

7.6 DQ22 Drill Head Parts List

Illustrated diagram of the DQ22 drill head showing all components.

7.6.1 DQ22 Column Parts List

Illustrated diagram of the DQ22 column showing all components.

7.7 DQ22 Wiring Diagram (230V)

Electrical schematic for the 230V version of the DQ22 model.

7.8 DQ22 Wiring Diagram (400V)

Electrical schematic for the 400V version of the DQ22 model.

Malfunctions and Troubleshooting

Troubleshooting Common Malfunctions

Lists common problems, their causes, and recommended solutions for the bench drill.

Appendix

9.1 Copyright Information

States the copyright provisions and reserved rights for the document.

9.2 Terminology and Glossary

Defines key terms used in the manual for better understanding.

9.3 Liability and Warranty Claims

Explains the terms and conditions for warranty claims and limitations of liability.

9.4 Proper Storage Guidelines

Provides instructions and precautions for storing the machine and its components correctly.

9.5 Advice for Disposal and Reuse

Offers guidance on environmentally friendly disposal and options for reusing parts or packaging.

9.5.1 Decommissioning Procedures

Steps for safely decommissioning the machine before disposal.

9.5.2 Packaging Disposal

Guidelines for disposing of and recycling the machine's packaging materials.

9.5.3 Old Device Disposal

Instructions for the proper disposal of the used machine and its components.

9.5.4 Electrical and Electronic Component Disposal

Specific procedures for disposing of electrical and electronic parts according to regulations.

9.6 Disposal via Municipal Collection

Information on how to dispose of equipment through local collection facilities.

9.7 Operating Manual Change Information

Details information regarding updates or changes to the operating manual.

9.8 Product Follow-up Service

Information on how to provide feedback and report experiences with the product.

9.9 Expected Accuracy Specifications

Details the expected accuracy tolerances for various aspects of the drilling machine's performance.

EC Declaration of Conformity

Manufacturer and Product Information

Identifies the manufacturer, product designation, type, and description.

Applied EU Directives and Harmonized Standards

Lists the EU directives and harmonized standards the product complies with.

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