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Optimum OPTIdrill B 40GSP User Manual

Optimum OPTIdrill B 40GSP
79 pages
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Operating manual
Version 2.1.1
Geared drill
Part no. 3034403

Table of Contents

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Optimum OPTIdrill B 40GSP Specifications

General IconGeneral
BrandOptimum
ModelOPTIdrill B 40GSP
CategoryDrill
LanguageEnglish

Summary

Preface

Safety

Glossary of Symbols

Explains symbols and their meanings for safe operation and understanding warnings.

Rating Plate

Displays machine identification, manufacturer, and key technical details for reference.

Safety Instructions (Warning Notes)

Details hazard classification, warning alerts, and their potential consequences for users.

Intended Use

Defines the machine's specific purpose and limitations for safe and proper operation.

Reasonably Foreseeable Misuses

Outlines prohibited uses and potential dangers that may arise from misusing the machine.

Qualification of Personnel

Specifies required training and qualifications for operating and maintaining the machine safely.

Authorized Persons

Identifies individuals permitted to operate and maintain the machine based on their training.

Operator Positions

Indicates the standard location for the operator during the machine's operation.

Safety Measures During Operation

Provides essential precautions and safety practices to follow while operating the machine.

Safety Devices

Lists and describes the machine's built-in safety features for user protection.

Safety Check

Outlines procedures for performing safety checks before and during machine operation.

Individual Protection Gear

Lists required personal protective equipment (PPE) for safe operation and specific tasks.

Safety During Operation

Emphasizes critical safety precautions and best practices for operating the machine.

Safety During Maintenance

Covers essential safety procedures required for performing maintenance and repair tasks.

Accident Report

Instructs on reporting accidents, near misses, and safety-related incidents promptly.

Electrical System

Details safety requirements, checks, and compliance for the machine's electrical components.

Inspection Deadlines

Specifies mandatory inspection intervals and regulatory compliance for overall machine safety.

Technical Data

Electrical Connection

Specifies electrical requirements, voltage, power, and protection degree for the machine.

Drilling Capacity

Lists the machine's capabilities for drilling and tapping various materials like steel and cast iron.

Spindle Seat

Details the spindle taper type and feed specifications for tool holding and operation.

Drilling Table

Provides dimensions, T-slot size, and work area specifications for the machine's table.

Working Area

Specifies the overall dimensions and weight of the machine for installation planning.

Speeds

Lists the available spindle speed ranges in RPM for different operational requirements.

Environmental Conditions

Outlines recommended operating temperature and humidity ranges for optimal performance.

Operating Material

Specifies recommended oils and lubricants for various machine components.

Coolant Equipment

Details specifications for the coolant system, including pressure, tank capacity, and flow rate.

Emissions

Provides information on noise emission levels during operation at the operator's position.

Dimensions

Presents detailed physical dimensions of the machine with diagrams and measurements.

Delivery, Assembly, and Commissioning

Notes on Transport, Installation, Commissioning

General guidelines and warnings for safe transport, installation, and initial setup.

General Risks During Internal Transport

Highlights dangers like tilting and specifies precautions for moving the machine safely.

Unpacking the Machine

Instructions for safely removing the machine from its packaging and inspecting for damage.

Scope of Delivery

Lists the components and accessories included with the machine for verification.

Transport

Information on centers of gravity, load suspension points, and appropriate transport methods.

Set-up and Assembly

Step-by-step instructions for assembling and setting up the machine, requiring multiple people.

Load Attachment Point in Unpacked Condition

Identifies specific points for attaching lifting gear when the machine is unpacked.

Installation

Procedures for installing the machine, ensuring a level and stable foundation.

Fixing

Describes methods for securely anchoring the machine to its base using appropriate hardware.

Assembly Drawing

Provides a visual guide illustrating the correct assembly of the machine's components.

Cleaning of the Machine

Instructions for cleaning the machine after unpacking and before initial operation.

Lubrication

Guides on checking and filling oil levels and changing oil at specified intervals.

Electrical Connection

Details on connecting the machine to the power supply, including voltage and fuse requirements.

First Commissioning

Procedures and precautions for the initial startup and testing of the machine.

Checks

Lists pre-operation checks required before starting the machine to ensure safety and functionality.

Coolant Pump

Information on the coolant pump's operation and potential issues like incorrect rotation.

Warming up the Machine

Procedure for warming up the machine's spindle before full load operation to prevent damage.

Handling and Operation

Control and Indicating Elements

Identifies and explains the function of the machine's various controls and indicators.

Safety

General safety precautions to be followed while operating the machine.

Control Panel

Details the functions of buttons, switches, and indicators on the main control panel.

Drill Depth Stop

Explains how to set and use the drill depth stop for precise drilling depth control.

Spindle Sleeve Feed

Describes manual and automatic methods for operating the spindle sleeve feed.

Tool Holder

Procedures for attaching and detaching tools, including the drill chuck.

Unfitting the Drill Chuck

Step-by-step guide for safely removing the drill chuck from the spindle.

Fitting the Drill Chuck

Instructions for installing the drill chuck securely onto the spindle taper.

Cooling

Explains the importance and methods of using cooling lubricants during drilling operations.

Preparation

Pre-operation steps, including workpiece clamping and depth adjustment.

During Work

Guidance on safe practices and potential hazards during drilling operations.

Determining Cutting Speed and Spindle Speed

Table Cutting Speeds / Infeed

Provides tables for recommended cutting speeds and feed rates based on material processed.

Speed Table

Lists spindle speeds (RPM) corresponding to various cutting speeds and drill diameters.

Examples to Calculate Required Speed

Demonstrates how to calculate the correct spindle speed using formulas and provided tables.

Maintenance and Inspection

Inspection

General overview of inspection procedures for machine safety and performance.

Maintenance

Procedures for routine maintenance tasks to ensure proper functioning and longevity.

Repairs

Guidance on when and how to perform repairs on the machine, emphasizing qualified personnel.

Safety

Critical safety warnings related to maintenance and repair activities to prevent injury.

Preparation

Steps required before starting any maintenance work, including power disconnection.

Restarting

Procedures for safely restarting the machine after maintenance or repair.

Inspection and Maintenance

Details intervals and tasks for daily and regular inspections of machine components.

Oil Level of the Gear of the Drilling Spindle Sleeve

How to check and maintain the oil level in the spindle sleeve gear unit.

Changing the Oil in the Gear of the Drilling Spindle Sleeve

Step-by-step guide for replacing the gear oil in the spindle sleeve.

Oil Level of the Gear for the Spindle Sleeve Feed

How to check the oil level in the gear unit for the spindle sleeve feed.

Changing the Oil in the Gear for the Spindle Sleeve Feed

Instructions for changing the gear oil for the spindle sleeve feed.

Lubricate

Lubrication points and intervals for the drill column and rack.

Coolant Pump

Maintenance information and procedures for the coolant pump.

Customer Service Technician

Contact information and procedures for requesting professional repair services.

Cooling Lubricants and Tanks

Guidelines for maintaining cooling lubricant quality and cleaning lubricant tanks.

Inspection Plan for Water-Mixed Cooling Lubricants

A schedule and methods for inspecting water-mixed cooling lubricants.

Spare Parts and Service

Ersatzteilbestellung - Ordering Spare Parts

Information required when ordering spare parts, including machine and part details.

Hotline Ersatzteile - Spare Parts Hotline

Contact details for the dedicated spare parts hotline.

Service Hotline

Contact details for general machine service inquiries and support.

Getriebe Bohrspindel - Gear Box Main Spindel

Diagram and identification of the main spindle gearbox components.

Getriebe Bohrspindel 1 von 4 - Gear Box Main Spindel 1 of 4

Exploded view of the first part of the main spindle gearbox assembly.

Getriebe Bohrspindel 2 von 4 - Gear Box Main Spindel 2 of 4

Exploded view of the second part of the main spindle gearbox assembly.

Getriebe Bohrspindel 3 von 4 - Gear Box Main Spindel 3 of 4

Exploded view of the third part of the main spindle gearbox assembly.

Getriebe Bohrspindel 4 von 4 - Gear Box Main Spindel 4 of 4

Exploded view of the fourth part of the main spindle gearbox assembly.

B40 GSP - Ersatzteilliste Getriebe Bohrspindel - Spare Part List Gear Box Main Spindel

Part list for the main spindle gearbox assembly, with item numbers and descriptions.

Vorschubgetriebe - Feed Gear Box

Diagram and identification of the feed gear box components.

Vorschubgetriebe 1 von 4 - Feed Gear Box 1 of 4

Exploded view of the first part of the feed gear box assembly.

Vorschubgetriebe 2 von 4 - Feed Gear Box 2 of 4

Exploded view of the second part of the feed gear box assembly.

Vorschubgetriebe 3 von 4 - Feed Gear Box 3 of 4

Exploded view of the third part of the feed gear box assembly.

Vorschubgetriebe 4 von 4 - Feed Gear Box 4 of 4

Exploded view of the fourth part of the feed gear box assembly.

B40 GSP - Ersatzteilliste Vorschubgetriebe - Spare Part List Feed Gear Box

Part list for the feed gear box assembly, with item numbers and descriptions.

Säule und Bohrtisch - Column and Drilling Table

Diagram and identification of parts for the column and drilling table.

B40 GSP - Ersatzteilliste Säule und Bohrtisch - Spare Part List Column and Drilling Table

Part list for the column and drilling table assembly, with item numbers and descriptions.

Bohrfutterschutz - Drilling Chuck Protection

Exploded view and part list for the drilling chuck guard assembly.

Maschinenschilder - Machine Labels

Illustrations and identification of various machine labels and plates.

Schaltplan - Wiring Diagram

Electrical schematic illustrating the machine's wiring system and components.

B40 GSP - Ersatzteilliste Elektrik - Spare Part List Electric

Part list for the electrical components of the machine, including switches and motors.

Appendix

Liability Claims for Defects / Warranty

Outlines the terms and conditions for warranty claims and defects.

Storage

Guidelines for proper storage of the machine and its components to prevent damage.

Note Regarding Disposal / Options to Reuse

Instructions for environmentally friendly disposal and recycling of the machine and its parts.

Decommissioning

Procedures for safely taking the machine out of service to avoid misuse and environmental hazards.

Disposal of the Packaging of New Devices

Guidance on recycling and disposing of packaging materials according to regulations.

Disposing of the Old Device

Recommendations for the proper disposal of the used machine and its components.

Disposal of Electrical and Electronic Components

Specific instructions for disposing of electronic parts according to legal requirements.

Disposal of Lubricants and Coolants

Procedures for environmentally safe disposal of used oils and coolants.

Disposal via Municipal Collection

Information on disposing of devices via local collection points and recycling centers.

Change Information Operating Manual

Lists changes and updates made to the operating manual across different versions.

Product Follow-up

Information on how to provide feedback or report issues with the machine post-purchase.

EC - Declaration of Conformity

Official declaration that the product meets EU safety and health requirements.

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