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Optimum Optimill BF 30V User Manual

Optimum Optimill BF 30V
70 pages
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GB
OPTIMUM
MASCHINEN - GERMANY
Operating manual
Version 1.1.5
Drilling-milling machine

Table of Contents

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Optimum Optimill BF 30V Specifications

General IconGeneral
BrandOptimum
ModelOptimill BF 30V
CategoryDrill
LanguageEnglish

Summary

Safety

1.1 Type Plate

Identifies the machine's identification plate.

1.2 Safety Instructions (Warning Notes)

Overview of warnings, pictograms, and hazard classifications.

1.2.1 Classification of Hazards

Details on hazard symbols and their meaning.

1.2.2 Other Pictograms

Other safety pictograms and their meanings.

1.3 Intended Use

Defines the proper application and purpose of the machine.

1.4 Reasonably Foreseeable Misuses

Outlines improper uses and how to avoid them.

1.4.1 Avoiding Misuses

Guidance on preventing misuse.

1.5 Possible Dangers Caused by the Drilling-Milling Machine

Identifies potential hazards associated with the machine.

1.6 Qualification of Personnel

Requirements for personnel operating the machine.

1.6.1 Target Group

Identifies who the manual is for.

1.7 Operator Positions

Describes where the operator should stand during operation.

1.8 Safety Measures During Operation

Safety precautions to take while operating the machine.

1.9 Safety Devices

Details on essential safety features and their function.

1.9.1 Emergency Stop Switch

Function and use of the emergency stop.

1.9.2 Lockable Main Switch

How to use and secure the main power switch.

1.9.3 Protective Cover

Information about the protective cover on the drill/mill head.

1.9.4 Separating Protective Equipment

Details on the spindle protection guard.

1.10 Safety Check

Procedures for regularly checking machine safety.

1.11 Personnel Protective Equipment

Required safety gear for operators.

1.12 For Your Own Safety During Operation

General safety rules to follow while operating.

1.13 Switching-Off and Securing the Drilling-Milling Machine

How to safely turn off and secure the machine.

1.14 Using Lifting Equipment

Safety guidelines for using lifting gear.

Technical Data

2.1 Electrical Connection

Electrical specifications of the machine.

2.2 Drilling-Milling Capacity

Machining capacities for drilling and milling.

2.3 Spindle Seat

Specifications of the spindle interface.

2.4 Drill-Mill Head

Technical details of the drill-mill head.

2.5 Cross Table

Dimensions and load capacity of the cross table.

2.6 Working Area

Dimensions of the machine's working envelope.

2.7 Speeds

Range of spindle speeds available.

2.8 Environmental Conditions

Recommended operating temperature and humidity.

2.9 Operating Material

Recommended lubricants and fluids.

2.10 Emissions

Information on noise emissions from the machine.

2.11 Installation Plan BF30V

Diagrams showing machine dimensions and layout.

2.12 Installation Plan of Optional Substructure

Diagrams for the optional machine stand.

Unpacking and Connecting

3.1 Scope of Delivery

How to check the delivered items.

3.2 Transport

Guidelines for safe machine transport.

3.3 Storage

Instructions for storing the machine.

3.4 Installation and Assembly

Steps for setting up and assembling the machine.

3.4.1 Requirements Regarding the Installation Site

Criteria for a suitable installation location.

3.4.2 Load Suspension Point

How to attach lifting gear safely.

3.4.3 Assembly

Physical mounting and securing of the machine.

3.5 First Commissioning

Initial setup and checks before first use.

3.5.1 Power Supply

Connecting the machine to the electrical power.

3.5.2 Cleaning and Lubricating

Procedures for initial cleaning and lubrication.

3.5.3 Filling in Gear Oil

How to fill the machine with gear oil.

3.5.4 Warming Up the Machine

Procedure for warming up the machine before use.

3.6 Optionally Available Accessories

List of optional accessories for the machine.

Operation

4.1 Safety

Conditions for safe machine commissioning.

4.2 Control and Indicating Elements

Identifies machine controls and indicators.

4.2.1 Control Panel

Detailed description of the control panel elements.

4.3 Switching On the Drilling-Milling Machine

Step-by-step guide to turning on the machine.

4.4 Switching Off the Drilling-Milling Machine

Steps for turning off the machine.

4.5 Inserting a Tool

Procedure for installing cutting tools.

4.5.1 Installation

Steps for tool installation.

4.5.2 Unfitting

Procedure for removing tools.

4.5.3 Use of Collet Chucks

How to use collet chucks for milling.

4.6 Clamping the Workpieces

How to securely clamp workpieces.

4.7 Changing the Speed Range

How to switch between speed ranges.

4.8 Selecting the Speed

Choosing the correct spindle speed for machining.

4.8.1 Standard Values for Cutting Speeds

Tables of recommended cutting speeds for various materials.

4.8.2 Standard Values for Speeds with HSS – Eco – Twist Drilling

Speed data for specific drilling applications.

4.9 Manual Spindle Sleeve Feed with the Fine Feed

Using the fine feed for spindle sleeve adjustment.

4.10 Manual Spindle Sleeve Feed with the Spindle Sleeve Lever

Adjusting spindle sleeve using the lever.

4.11 Digital Display for Spindle Sleeve Travel

Operating the digital display for Z-axis travel.

4.11.1 Malfunctions

Troubleshooting for the digital display.

4.12 Swivelling the Drill-Mill Head

How to pivot the drill-mill head.

4.13 Threading

Detailed steps for performing thread cutting.

Maintenance

5.1 Safety

Safety precautions for maintenance work.

5.1.1 Preparation

Steps before starting maintenance.

5.1.2 Restarting

Safety checks before restarting after maintenance.

5.2 Inspection and Maintenance

Schedule and procedures for inspection and maintenance.

5.3 Repair

Information on machine repair procedures.

5.3.1 Customer Service Technician

How to contact service personnel for repairs.

Spare Parts

6.1 Säule - Column

Spare parts list for the machine column.

6.2 Kreuztisch - Cross Table 1 - 2

Spare parts for the cross table.

6.3 Kreuztisch - Cross Table 2 - 2

Additional spare parts for the cross table.

6.4 Schutzeinrichtung - Protection Device

Spare parts for the protection device.

6.5 Fräskopf - Milling Head 1 - 3

Spare parts for the milling head (part 1 of 3).

6.6 Fräskopf - Milling Head 2 - 3

Spare parts for the milling head (part 2 of 3).

6.7 Fräskopf - Milling Head 3 - 3

Spare parts for the milling head (part 3 of 3).

6.8 Maschinenunterbau (Optional) - Machine Stand (Option)

Spare parts for the optional machine stand.

6.9 Maschinenschilder - Machine Labels

Labels found on the machine.

6.10 Teileliste - Parts List

Comprehensive list of machine parts with article numbers.

6.11 Schaltplan - Wiring Diagram

Electrical wiring diagrams for the machine.

6.11.1 Teileliste Elektrik - Parts List Electrical Components

List of electrical components with part numbers.

Malfunctions

7.1 Malfunctions on the Drilling-Milling Machine

Common problems and their solutions.

Appendix

8.1 Copyright

Copyright notice for the manual.

8.2 Terminology/Glossary

Definitions of technical terms used in the manual.

8.3 Change Information Manual

Records of manual revisions.

8.3.1 Liability Claims for Defects / Warranty

Information on warranty and liability.

8.4 Note Regarding Disposal / Options to Reuse

Guidance on environmentally friendly disposal.

8.4.1 Decommissioning

Steps for safely decommissioning the machine.

8.4.2 Disposal of the Packaging of New Devices

How to dispose of packaging materials.

8.4.3 Disposing of the Old Device

General advice on disposing of the machine.

8.4.4 Disposal of Electrical and Electronic Components

Proper disposal of electronic parts.

8.4.5 Disposal of Lubricants and Coolants

How to dispose of used oils and coolants.

8.5 Disposal via Municipal Collection

Disposal procedures for electrical/electronic items.

8.6 RoHS, 2002/95/CE

Compliance with RoHS directive.

8.7 Product Follow-up

Information on follow-up services.

EC - Declaration of Conformity

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