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Orbea GAIN D20 User Manual

Orbea GAIN D20
68 pages
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TECHNICAL MANUAL
BLUE PAPER
GAIN HYDRO
2021
EN | ES
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Orbea GAIN D20 Specifications

General IconGeneral
ForkCarbon
RangeUp to 100 km
Frame MaterialAluminum
Rear DerailleurShimano 105 R7100
CranksetShimano 105 R7100, 50/34t
SeatpostOrbea OC-II
SaddleSelle Royal
MotorEbikemotion X35
BatteryEbikemotion X35
Tire Size700x

Summary

01 Introduction to the Gain Hydro Manual

Key Symbols and Safety Instructions

Explains symbols used for safety warnings, tool torque, and assembly compounds.

02 Orbea Bicycle Warranty Information

Warranty Coverage and Claim Process

Details legal warranty, lifetime warranty, Mahle Ebikemotion warranty, and claim procedures.

Register Your Bicycle for Warranty

Instructions on how to register your bicycle to activate the lifetime warranty.

03 Bicycle Maintenance and Care

Bicycle Cleaning and Drivetrain Lubrication

Guidelines for cleaning the bike and lubricating the drivetrain for optimal performance.

Pre-Ride Inspection and Component Checks

Essential checks before each ride for frame, brakes, drivetrain, wheels, and ebike system.

Scheduled Maintenance Guidelines

Detailed maintenance schedules for various bicycle components like drivetrain, brakes, and suspension.

Post-Crash Inspection and Safety Procedures

Procedures for inspecting the bicycle after a crash or impact and checking for damage.

04 Gain Hydro Use Warnings

Tire Width, Seatpost, and Headset Spacer Limits

Maximum tire width, minimum seatpost insertion, and headset spacer limits for safe operation.

Headset Spacers and Stem Installation Warnings

Precautions regarding headset spacer placement and steerer tube length for stem installation.

Intended Use and Riding Conditions

Defines the intended use and riding conditions (ASTM Condition 2) for the bicycle.

05 Mahle Ebikemotion X35 System Warnings

Battery and Electric Component Care

Proper care for battery and electric components, including water resistance and temperature limits.

Component Installation and Repair Precautions

Guidelines for installing components, especially regarding motor hub bolts and rotor attachment.

System Operation and Transport Safety

Precautions for lights, repairs without chain, and safe transport of the electric bicycle and battery.

06 X35 System Operation

Battery Charging and Level Visualization

Instructions for charging the battery and visualizing its level during use.

System On/Off and Assist Level Adjustment

How to turn the system on/off and adjust the power assist level using the Iwoc One.

Lights Operation and System Error Codes

Instructions for turning lights on/off and interpreting system error indicators.

07 Mahle Ebikemotion Mobile User App

App Installation and Account Management

Steps for installing the app, creating an account, and logging in.

App Interface, Configuration, and Pairing

Details on app layout, language, units, pairing the bike, and disconnecting Bluetooth.

Key Features and Functionality

Overview of app features like gestures, monitor views, settings, auto-assist, and map licenses.

System Alerts and Troubleshooting

Information on system alerts, error codes, and troubleshooting steps for the user app.

08 Mahle Ebikemotion Web Dashboard

Registering Bicycle Ownership

Process to register ownership of the bicycle via the web dashboard for access to information.

09 Mahle Ebikemotion Dealer Mobile App

Dealer App Access and Usage

Information for authorized dealers on installing and accessing the diagnostic mobile app.

10 Geometry and Sizing

Frame Geometry and Sizing Guide

Detailed frame geometry measurements and rider sizing recommendations for the Gain Hydro.

11 Technical Specifications

Frame, Fork, Drivetrain, and Brake Specs

Specifications for frame material, fork, drivetrain compatibility, brakes, and general components.

Mahle Ebikemotion X35 System Components

Detailed specifications for the motor, battery, charger, range extender, and remote control.

12 Assembly and Spares

Headset Components and Assembly

Headset dimensions, specifications, assembly kits, and spare parts.

Axles, Derailleur, and Motor Components

Details on rear axle, front axle, rear derailleur, motor nuts, and pass sensor assembly.

Frame Hardware and Mounting Bolts

Information on frame hardware, cable guides, motor cable protectors, and various mounting bolts.

STEM

OC1 Road Stem Assemblies and Components

Details on OC1 road stem, including materials, dimensions, and spare parts kits.

HANDLEBARS

OC1 Road Complete Stems

Listings for OC1 road complete stems with different lengths and associated faceplates.

MECHANICAL CABLING

Cable Routing Diagrams

Illustrations showing cable routing for derailleurs, brakes, and front light through the frame.

13 Mahle Ebikemotion X35 System

Fork Steerer Tube and Headset Spacer Installation

Procedure for cutting the fork steerer tube and installing headset spacers safely.

X35 System Connection Diagram and Components

Diagram illustrating the connection of X35 system components and their layout.

SPARE PARTS

Ebikemotion System Components

List of spare parts for Ebikemotion system, including remote, charger, battery, and motor.

RANGE EXTENDER

Operation, Charging, and Installation

How the range extender works, how to turn it on/off, charge it, and install it on the frame.

Range Extender Spare Parts

List of spare parts available for the Range Extender unit.

EBIKEMOTION COMPONENTS REMOVAL/ASSEMBLY INFORMATION

Replacing Iwoc One, Pass Sensor, and Lights Cable

Procedures for replacing the Iwoc One, Pass sensor, and installing the lights cable.

Replacing the X35 Internal Battery

Guidance on replacing the X35 internal battery, emphasizing the need for professional service.

Mahle Ebikemotion X35 System ANT+ Connectivity

Compatible Head Units and Error Display

Information on compatible head units for ANT+ connectivity and how system errors are displayed.

14 LIGHTS

Lights Specifications and Connection

Specifications for front and rear lights, including output and connection details.

Component Diagrams and Cable Routing

Diagrams of light components and routing for the lights cable on the Gain Hydro bike.

15 DECLARATION OF CONFORMITY

16 ADDITIONAL INFORMATION

Social Media and Online Content

Links to Orbea's social media channels and online content for rider community engagement.

Dealer and Contact Information

Information on finding Orbea dealers and official contact channels for support and inquiries.

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