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Orbea RALLON 2022 User Manual

Orbea RALLON 2022
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BLUE PAPER
RALLON
2022
EN 01 | ES 26 | DE 51
TECHNICAL MANUAL

Table of Contents

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Orbea RALLON 2022 Specifications

General IconGeneral
Frame MaterialCarbon
Wheel Size29"
Rear Travel160mm
Front Travel170mm
Drivetrain1x12
Brake TypeHydraulic Disc
HeadsetAcros Alloy
Rear DerailleurShimano XT M8100
ShiftersShimano XT M8100
Weight14.5 kg
Rear Axle12x148mm Boost
Internal Cable RoutingYes
ISCG05Yes
SaddleFizik Taiga
StemOC Mountain Control MC20
HandlebarRace Face Aeffect R
Front BrakeShimano M6120
Rear BrakeShimano M6120
Cassette10-51T
ChainShimano M9100
Crankset32T
WheelsetRace Face AR 30c
TiresMaxxis Assegai 2.5"

Summary

Key to Symbols

Safety Instructions and Warnings

Explains symbols for DANGER, WARNING, CAUTION, and NOTICE, detailing potential hazards and consequences.

Tools and Tightening Torques

Details symbols for tools like spanners and screwdrivers, and specifies tightening torque values in N.m.

Assembly Compounds

Describes various assembly compounds like grease, carbon paste, and Loctite series for component assembly.

Orbea Warranty Information

Legal Warranty Coverage

Details Orbea's 3-year legal warranty for manufacturing defects, paint, varnish, and corrosion.

Orbea Lifetime Commercial Warranty

Covers frames and rigid forks against manufacturing defects and material conformity issues with no time limitation.

Bicycle Registration for Warranty

Instructions on how to register your bicycle online to benefit from the Orbea lifetime warranty extension.

Warranty Claim Process

Outlines the process for warranty claims, requiring consultation with an authorized Orbea dealer for diagnosis and submission.

Bicycle Maintenance Guide

Cleaning Your Bicycle

Provides guidelines for cleaning the bicycle with mild soap and water, avoiding pressurized water, and using degreasers.

Drivetrain Lubrication

Recommends lubricating the drivetrain, especially the chain, using minimal amounts and avoiding aerosol lubricants near brakes.

Pre-Ride Inspection Checklist

Details essential checks for frame, fork, chain, brakes, tires, wheels, headset, and pivot points before every ride.

Bearing Inspection and Maintenance

Explains the importance of inspecting bearings (bottom bracket, linkage, headset, wheels) for wear and play.

Importance of Tightening Torques

Emphasizes checking and adhering to tightening torque specifications for all components to prevent accidents and malfunctions.

Component Maintenance Schedule Overview

Provides general guidelines for component maintenance, noting that frequency depends on usage and conditions.

Drivetrain Maintenance Schedule

Details inspection of operation before each ride and chain wear checks every 500 km for optimal performance.

Wheel Maintenance Schedule

Covers inspection of operation before each ride and bearing inspection every 6 months.

Suspension Maintenance Schedule

Requires inspection before each ride and full maintenance every 125 hours or annually by an authorized dealer.

Dropper Seatpost Maintenance Schedule

Includes inspection before each ride and full maintenance every 125 hours or annually by an authorized dealer.

Linkage Pivot Point Maintenance

Requires inspection before each ride and full bearing inspection every 125 hours or annually.

Gear Cable and Housing Maintenance

Involves inspection before each ride and replacement of gear cables every 6 months to 1 year.

Brake Maintenance Schedule

Includes inspection of pads/shoes before each ride and checks on disc brakes and hydraulic lines every 6 months.

Replacement Parts Guidelines

Advises using only original Orbea or component manufacturer replacement parts to avoid damage and accidents.

Post-Crash Inspection and Safety

Details how to inspect the frame and components for damage after a crash or impact to ensure continued safe riding.

Rallon Use Warnings and Guidelines

Maximum Tyre Width Guidelines

Specifies maximum tyre widths and required clearances to avoid frame damage and ensure safe riding conditions.

Headset Spacer Limitations

Warns against installing more headset spacers than specified to prevent stressing frame materials and causing accidents.

Stem and Steerer Tube Assembly

Details correct stem placement on the steerer tube and warns against placing spacers above the stem.

Maximum Fork Length (Axle to Crown)

Advises adhering to the maximum fork length to prevent stressing the frame beyond its design characteristics.

Intended Use and ASTM Category

Defines the intended use as ASTM Condition 5 (Enduro, Gravity) with frequent jumps and drops, requiring inspection after each use.

Rallon 2022 Overview

Rallon Geometry and Sizing Guide

Geometry Specifications Table

Provides detailed geometry measurements for different sizes (S, M, L, XL) in both 29" and Mullet configurations.

Sizing Recommendations by Rider Height

Offers guidance on selecting the correct frame size based on rider height and the trade-offs between Reach and maneuverability.

Saddle Height with Dropper Seatposts

Dropper Seatpost Height Specifications

Lists maximum and minimum saddle heights for various Orbea dropper seatpost models and frame sizes.

Technical Specifications for Rallon OMR

Frame Material

Specifies the frame material as Orbea OMR Carbon for the front triangle and linkage, and Aluminum for the swingarm.

Chainline Specifications

Details chainline compatibility with Boost 52mm and 55mm chainline cranksets.

Maximum Rear Tyre Width

Specifies the maximum rear tyre width allowed, which is 2.5 inches with 8mm clearance.

Maximum Seatpost Insertion Limits

Details the maximum seatpost insertion depth for each frame size (S, M, L, XL).

Maximum Chainring Size

Specifies the maximum chainring size as 32T for 52mm chainline and 36T for 55mm chainline cranksets.

Headset Assembly and Spares

Chainguide Compatibility

Confirms compatibility with ICGS05 and specific E-Thirteen chainguides.

Cabling Routing Details

Describes internal routing for rear derailleur, rear brake, and dropper seatpost, and external for front brake.

LOCKR Storage Zones

Details the three LOCKR zones in the frame: downtube storage, multitool in linkage axle, and rear axle lever.

Headset Specifications and Dimensions

Provides detailed headset specifications, including bearing dimensions, angles, and SHIS codes.

Headset Spare Parts and Assembly

Integrated MTB Headset (ACROS AIX-336)

Lists spare parts and assembly details for the integrated 1-1/8" - 1-1/2" ACROS AIX-336 headset.

SRAM UDH X12 Derailleur Hanger

Details the SRAM UDH STD X12 derailleur hanger and its nut, including part numbers and quantity.

Rear Axle Hardware Kit

Provides part numbers and quantities for the rear axle hardware kit, including inserts, clips, and spacers.

Rear Axle Bearing Kit

Lists part numbers and quantities for the rear axle bearing kit, specifying Enduro Max bearings.

Thru-Axle Boost 12x148 Hollow

Details the thru-axle and washer, including part numbers and quantity for Boost 12x148 configurations.

Swingarm Main Pivot Point Assembly

Main Pivot Hardware Kit

Lists part numbers and quantities for the main pivot hardware kit, excluding bearings and seals.

Main Pivot Bearing Kit

Details the main pivot bearing kit, specifying Enduro Max bearings and part numbers.

Main Pivot Seal Kit

Provides part numbers and quantities for the main pivot seal kit, specifying Enduro SE seals.

Chainsy Bolt Main Pivot

Details the chainstay bolt for the main pivot, including part numbers, quantity, and torque specifications.

Linkage Exploded View and Parts

Linkage Assembly Parts

Lists linkage assembly parts for Rallon 22, including bolts, spacers, and bushings.

Linkage-Frame Hardware Kit

Provides hardware kit details for the linkage-frame connection, including preload bolts, washers, and bushings.

Linkage Bearing Kit

Details the linkage bearing kit, specifying Enduro Max bearings and part numbers.

Linkage-Frame Bearing Kit

Lists bearing kit details for the linkage-frame connection, specifying Enduro Max bearings.

Linkage Assembly Instructions

Linkage-Frame Seal Kit

Details the seal kit for the linkage-frame connection, including part numbers and quantity.

Linkage-Seatstay Hardware Kit

Provides hardware kit details for the linkage-seatstay connection, including bolts and spacers.

Linkage-Shock Yoke Hardware Kit

Details hardware for the linkage-shock yoke connection, including bolts, seals, and spacers.

Linkage-Shock Yoke Bearing Kit

Lists bearing kit details for the linkage-shock yoke connection, specifying Enduro Max bearings.

Torque Settings and Grease Application

Illustrates torque settings and specifies where to apply grease or threadlock during linkage assembly.

Linkage Assembly Steps

Linkage Assembly Steps 6-11

Details installation and tightening steps for seatstays, shock yoke, linkage preload, pinch bolt, and shock yoke bolts.

Shock and Yoke Assembly for Geometry Change

Shock Assembly Details

Shows shock assembly with torque settings for yoke bolts and frame fixing bolts, and washer placement.

Shock-Frame Fixing Kit

Lists parts for the shock-frame fixing kit, including yoke bolts, geo flip chips, and frame bolts.

29" and Mullet Shock Yoke Configurations

Overview of 29" and Mullet Shocks

Explains Rallon 2022 compatibility with 29" and Mullet setups and the use of specific shock yokes.

29" Shock Yoke for Geometry Swap

Details the 29" shock yoke, which allows for LOW and LOWER geometry swap using a flip chip.

Mullet Shock Yoke

Describes the Mullet shock yoke, offering a single geometry setting suitable for 27.5" rear wheels.

Shock Yoke Replacement Procedure

Provides step-by-step instructions for removing and replacing the shock yoke for 29" or Mullet configurations.

LOW/LOWER Geometry Swap (29" Yoke)

Explains how to swap between LOW and LOWER geometry settings by rotating the flipchip on the 29" shock yoke.

Seatpost Clamp and Protectors

Seatpost Clamp 34.9 BLK

Details the 34.9mm black seatpost clamp, including part number and quantity.

Rubber Chainstay Protector

Provides part numbers and quantities for the rubber chainstay protector for the Rallon 22.

Rubber Adhesive Seatstay Protector

Details the rubber adhesive right seatstay protector, including part number and quantity.

Rubber Downtube Protector

Lists part numbers and quantities for the rubber downtube protector for the Rallon 22.

Cable Routing for Components

Cable Guide Kit

Details the cable guide kit for the Rallon 22, including framestops and bolts.

Cable Routing Tube Kit

Provides details for the full suspension cable routing tube kit, including lengths and quantities.

LOCKR Zones Tool Storage

Overview of Tool Storage Zones

Explains that the Rallon 2022 offers three LOCKR zones for storing tools and spares within the frame.

Downtube Storage Details

Describes accessing downtube storage via the LOCKR cover, and how to store items in neoprene and nylon bags.

Installing a Bottle Holder onto LOCKR Cover

Bottle Holder Installation Procedure

Step-by-step instructions for removing the LOCKR cover and installing a bottle holder, including torque values.

LOCKR Cover Exploded View

An exploded view of the LOCKR cover assembly, detailing all individual parts with their reference numbers.

Linkage Axle Multitool

Multitool Description

Describes the OC multitool housed within the linkage axle, featuring 2mm, 3mm, 4mm, and 5mm Allen keys.

LOCKR Zones Spare Parts

Lists spare parts for the LOCKR cover assembly, including levers, tabs, holders, and bolts.

Rear Axle Removable Lever

Details the removable rear axle lever, which includes a 6mm Allen key and a Presta valve core removal tool.

Multitool OC Linkage Axle Spare

Provides the part number for the Multitool OC linkage axle.

Rear Axle Lever Rallon Allen 6mm Spare

Provides the part number for the rear axle lever with a 6mm Allen key for the Rallon.

Fox Forks Settings and Adjustments

Fox 38 Float Sag and Air Pressure

Provides recommended sag values (15% Firm, 20% Soft) and air pressure settings for the Fox 38 Float fork.

Air Volume Reducers for Fox 38 Fork

Explains how to adjust fork progressivity by installing air volume reducers, specifying quantities and compatibility.

Fox 38 Float Rebound Adjustment

Offers suggestions for rebound adjustment based on air pressure, detailing click counts for closed position.

Fox 38 Float Air Pressure Table

Presents a table correlating rider+gear weight with recommended air pressure for sag adjustment on Fox 38 forks.

Fox 38 Float GRIP 2 Compression Settings

GRIP 2 Compression Settings

Details the 3-position lever for on-the-fly compression damping adjustment (Open, Medium, Firm) on Fox 38 Float GRIP 2.

GRIP Compression Settings

Explains the 3-position lever for compression damping adjustment (Open, Medium, Firm) on Fox 38 Float GRIP.

Fox Shocks Adjustment Overview

Guides users to consult Fox manuals and provides general recommendations for sag and rebound/compression adjustment.

Float X/X2 Air Pressure Recommendations

Offers air pressure recommendations for Float X and Float X2 shocks to achieve desired sag (28%-33%).

Float X/X2 Compression and Rebound Settings

Provides suggested compression and rebound settings for Fox Float X and X2 shocks based on air pressure.

Fox Shocks Air Volume Reducers

Overview of Air Volume Reducers

Explains how to adjust shock progressivity using air volume reducers, which can be purchased from Fox dealers.

Fox Float X Volume Reducer Configuration

Details the volume reducer configuration for the Fox Float X shock, including installed and maximum reducers.

Fox Float X2 Volume Reducer Configuration

Provides the volume reducer configuration for the Fox Float X2 shock, including factory installed and maximum reducers.

Fox DHX2 Shocks Spring and Settings

Guides on adjusting SAG for coil shocks via preload ring and suggests rebound and compression settings based on spring weight.

EC Declaration of Conformity

Declaration of Conformity Details

States that the bicycle conforms to European directives and international standards, listing manufacturer and product details.

Additional Information and Resources

Orbea Social Media and Content

Encourages engagement with Orbea on Facebook, Twitter, YouTube, and Instagram for community and content.

Orbea Content Portal

Directs users to view and download photos, videos, and documents from the Orbea content portal.

Finding Your Orbea Dealer

Recommends consulting local dealers for expert assistance with setup and maintenance, providing a link to find them.

Orbea Contact Information

Provides links for general contact and specific contact information for users in the USA.

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