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Orbea GAIN D30 User Manual

Orbea GAIN D30
68 pages
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TECHNICAL MANUAL
BLUE PAPER
GAIN HYDRO
2021
EN | ES
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Orbea GAIN D30 Specifications

General IconGeneral
WheelsetReady GR
TiresVittoria Zaffiro V Pro 700x32c
StemOC1 31.8mm interface -6º
Wheel Size700c
MotorEbikemotion X35 Plus
HandlebarOC1 All Road
Weight13.5 kg
BatteryEbikemotion 36V/248Wh ANT+ Integrated

Summary

01 Introduction to Orbea Gain Hydro

Key Symbols Explained

Explains symbols used in the manual for instructions and warnings.

Safety Instructions and Warnings

Crucial warnings about potential hazards to prevent injury or death.

Tools and Tightening Torques

Specifies required tools and torque values for component assembly.

Assembly Compounds Guide

Lists recommended lubricants and compounds for bicycle assembly.

02 Orbea Bicycle Warranty Information

Legal Warranty Details

Details Orbea's 2-year legal warranty for manufacturing defects and compliance.

Orbea Lifetime Warranty Policy

Describes Orbea's lifetime warranty for frames and rigid forks upon registration.

Mahle Ebikemotion Component Warranty

Covers warranty for Mahle Ebikemotion components against defects.

Warranty Claim Process

Outlines the procedure for processing warranty claims through dealers.

03 Bicycle Maintenance Procedures

Cleaning Your Bicycle

Guidelines for cleaning the bicycle to maintain performance and prevent damage.

Drivetrain Lubrication

Instructions on lubricating the drivetrain for optimal function and longevity.

Pre-Ride Bicycle Inspection

Pre-ride checks for frame, chain, brakes, tires, wheels, and headset for safety.

Scheduled Maintenance Intervals

Recommended maintenance intervals for various bicycle components.

03 Maintenance After Impact

Replacement Parts Guidelines

Recommends using original Orbea or Mahle parts for replacements.

Post-Crash Inspection Procedures

Procedures for inspecting the bicycle after a fall or impact to ensure safety.

Frame and Component Damage Checks

Detailed guide on checking for frame damage, cracks, or bends after an impact.

Points to Check Post-Incident

Specific checks for drivetrain, wheels, and overall bike condition post-incident.

04 Gain Hydro Usage Warnings

Maximum Tyre Width

Specifies maximum allowable tyre width for frame compatibility and safety.

Minimum Seatpost Insertion Depth

Advises on proper seatpost insertion depth to prevent frame stress and accidents.

Maximum Headset Spacers

Warns against exceeding the recommended number of headset spacers.

Headset Spacer and Steerer Tube Placement

Cautionary advice on headset spacer placement relative to the stem and steerer tube.

Intended Use and Conditions

Defines the bike's intended use according to ASTM conditions and tyre recommendations.

05 Mahle Ebikemotion X35 System Warnings

Battery and Electric Component Care

Guidelines for protecting ebike components from water, extreme conditions, and heat.

Component Installation Guidelines

Specific instructions for installing components like rotor bolts and battery fixings.

05 Ebikemotion System Usage

System Range Factors

Explains factors affecting the Mahle Ebikemotion X35 system's range.

Electric Bicycle Battery Transport

Rules and recommendations for safely transporting ebike batteries.

Electric Bicycle Transport Guidelines

Advice on transporting the ebike, considering airline regulations for batteries.

06 X35 System Operation Guide

Charging the Battery

Step-by-step guide on how to charge the ebike battery.

Battery Level Visualization

How to interpret battery level indicators on the Iwoc One/Trio.

System On/Off and Assist Level

Operating the ebike system and adjusting power assist levels.

Lights On/Off Control

How to control the front and rear lights using the Iwoc One.

System Error Indicators

Understanding and responding to system error indicators displayed by the Iwoc One/Trio.

07 Mahle Ebikemotion Mobile User App

App Installation and Registration

Guide to downloading, installing, and registering the Ebikemotion User App.

Creating a New User Account

Steps to create a user account for the Ebikemotion app.

Registering and Logging In

Instructions for logging into the Ebikemotion app with an existing account.

Ebikemotion App Diagram

Visual representation of the app's static and dynamic components.

07 Ebikemotion App Features

App Screen Layout

Breakdown of the Ebikemotion app screen layout into four main sections.

App Language Settings

How the app detects and displays language based on smartphone settings.

App Units of Measurement

How to change measurement units within the app's settings menu.

Pairing Your Bicycle with the App

Step-by-step guide to pair the ebike with a smartphone via the User App.

07 Ebikemotion App Advanced Features

App Control by Gestures

How to navigate and control the app interface using swipe gestures.

Main Monitor Content Explained

Details on the information displayed in the main monitor view (speed, navigation, range).

App Settings Configuration

Access and configuration options available within the app's settings menu.

Automatic HR-Based Power Assist

Feature to automatically adjust power assist based on heart rate data.

07 Ebikemotion App Navigation

Map Licenses for Navigation

Information on downloading maps for navigation features and subscription details.

Motor Power Map Adjustment

How to adjust motor output levels for different power assist settings within the app.

System Alerts and Troubleshooting

User App Troubleshooting and Error Codes

Guide to diagnosing and resolving error codes displayed by the Ebikemotion app and system.

08 Mahle Ebikemotion Web Dashboard

Registering Bicycle Ownership

Procedure to register ownership on the Mahle Ebikemotion web dashboard.

10 Geometry and Sizing Guide

Bicycle Sizes and Geometry

Table detailing frame geometry specifications across different bicycle sizes.

Rider Height to Size Chart

Chart correlating rider height in cm and inches to bicycle size recommendations.

11 Technical Specifications Overview

Material Specifications

Specifies the materials used for the frame, fork, and other key bicycle components.

Drivetrain Specifications

Details on chainset compatibility and drivetrain system integration.

Brake Specifications

Technical details for front and rear braking systems.

Cabling and Lights Specifications

Information on cable routing and specifications for the bicycle's lighting system.

11 Ebikemotion X35 System Specifications

Motor Specifications

Detailed specifications for the Mahle Ebikemotion X35 motor.

Internal Battery and Controller Specs

Specifications for the integrated battery and controller unit.

Charger Specifications

Technical details of the battery charger.

Range Extender Specifications

Specifications for the optional Range Extender accessory.

Iwoc One Remote Information

Information on the Iwoc One remote control unit.

12 Assembly and Spares - Headset

Headset Dimensions and Specs

Details on headset dimensions, specifications, and assembly parts.

12 Assembly and Spares - Axles

Axles and Rear Derailleur Components

Information regarding axles and rear derailleur components.

12 Assembly and Spares - Frame Hardware

Frame Hardware Components

Details on various bolts, clips, and protectors for frame assembly.

12 Assembly and Spares - Stem

OC1 Road Stem Assembly

Information on stem material, dimensions, and assembly.

12 Assembly and Spares - Handlebars

OC Road Handlebars Information

Information on the OC road handlebars.

Mechanical Cabling Routing

Derailleur Cable Routing

Diagrams showing cable routing for front and rear derailleurs.

Brake Hose Routing

Diagrams illustrating brake hose routing throughout the frame.

Cable Routing Through Stem and Headset

Detailed routing of cables through the stem and headset.

13 Mahle Ebikemotion X35 System Installation

Fork Steerer Tube and Headset Spacer Cutting

Instructions and safety precautions for cutting the fork steerer tube.

X35 System Connection Diagram

Visual diagram of the X35 system connections and components.

Spare Parts for Orbea Gain

Iwoc One Remote and Accessories

Spare parts for the Iwoc One remote and its mounting plate.

X35 Mahle Charger Replacement

Replacement chargers for the X35 system.

Sensors and Cassette Lockring Spares

Spare parts for the pass sensor and cassette lockring.

Range Extender and Battery Spares

Spare parts for the range extender and internal battery.

Motor and Cable Protector Spares

Spare motor and cable protector for the X35 system.

Update Cable for Dealers

Cable for system updates, available for authorized dealers.

Range Extender Operation

How the Range Extender Works

How the Range Extender functions with the main battery.

Turning the Range Extender On/Off

Instructions for operating the Range Extender's power.

Charging the Range Extender

Methods for charging the Range Extender unit.

Range Extender Installation and Spares

Installing the Range Extender on Gain

Step-by-step guide for mounting the Range Extender cage and unit on the frame.

Range Extender Spare Parts

Specific spare parts available for the Range Extender.

Ebikemotion Component Service

Replacing Iwoc One and Pass Sensor

Procedures for replacing the Iwoc One remote and Pass sensor.

Lights Cable Installation

Instructions for installing or replacing the lights cable.

Replacing the X35 Internal Battery

Guidance on replacing the internal X35 battery, requiring professional service.

Mahle Ebikemotion X35 ANT+ Connectivity

Compatible Head Units for ANT+

List of head units compatible with the X35 system's ANT+ LEV protocol.

X35 System Error Display via ANT+

How system errors are displayed via ANT+ connection and how to interpret them.

14 Lights Specifications and Routing

Lights Specifications

Technical specifications for the front and rear lights.

Lights Component Diagram

Diagrams illustrating the layout of lights and related components.

Lights Cable Routing Guide

Visual guide for routing the lights cable on the Gain Hydro bicycle.

16 Additional Information and Contact

Orbea Digital Presence and Resources

Links to Orbea's social media, website content, and dealer information.

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