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Orbea GAIN D40 User Manual

Orbea GAIN D40
68 pages
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TECHNICAL MANUAL
BLUE PAPER
GAIN HYDRO
2021
EN | ES
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Orbea GAIN D40 Specifications

General IconGeneral
ForkCarbon
MotorEbikemotion X35
CranksetShimano Tiagra 4700 34x50t
ChainKMC X10
Weight13.5 kg
Frame MaterialAluminum
DrivetrainShimano Tiagra
TiresVittoria Zaffiro 700x30c
StemOC1 31.8mm
HandlebarOrbea OC-II
Rear DerailleurShimano Tiagra
ShiftersShimano Tiagra
WheelsReady GR
SeatpostOrbea OC-II
SaddleSelle Royal
DisplayEbikemotion X35
ChargerEbikemotion X35

Summary

Introduction and Safety

Safety Instructions

Details dangers, warnings, cautions, and notices to avoid hazardous situations.

Tools and Tightening Torques

Lists required tools and their corresponding tightening torque specifications for assembly.

Orbea Warranty and Claims

Warranty Claim Process

Outlines the procedure for processing warranty claims through an authorized Orbea dealer.

Bicycle Maintenance

Inspect Your Bicycle Before Every Ride

Pre-ride checks for frame, chain, brakes, tires, wheels, headset, and pivot points.

Maintenance Schedule

Provides general guidelines for component maintenance intervals based on usage.

Pedelec System Checks

Instructions to check the ebike system for errors and normal operation.

After a Crash or an Impact

Steps to take after an accident, including inspecting the bicycle for damage.

Gain Hydro Use Warnings

Headset Spacers and Stem Position

Warning against installing spacers above the stem and correct stem positioning.

Mahle Ebikemotion X35 System Warnings

Battery and Electric Components Care

Guidelines for caring for the ebike battery and electrical components, including water resistance.

Components Installation

Specific instructions for installing components like rear rotor and battery fixing bolts.

Range Factors

Details factors affecting the ebike's range, such as assist level and terrain.

X35 System Operation

Charging the Battery

Step-by-step instructions for charging the X35 system battery.

Battery Level Visualization

How to check the current battery level using the Iwoc One indicator.

Turning System On/Off and Assist Level

Procedures for turning the ebike system on/off and adjusting the assist level.

System Errors

Information on how system errors are indicated and initial troubleshooting steps.

Mahle Ebikemotion Mobile User App

App Installation and Registration

Steps for installing the Ebikemotion app and registering your account.

Pairing a Bike

Steps required to pair your ebikemotion-compatible bicycle with the User App.

Automatic HR-Based Power Assist

Functionality to automatically adjust power assist based on heart rate.

System Alerts and Troubleshooting

How system alerts are displayed and troubleshooting common app/system errors.

Geometry and Sizing

Frame Sizes and Measurements

Table detailing frame geometry measurements for various sizes (XS to XL).

Rider Height to Size Guide

Guidance on selecting the correct bicycle size based on rider's height.

Technical Specifications

Motor and Ebikemotion System Specs

Technical details for the motor, internal battery, controller, charger, and range extender.

Assembly and Spares

Mechanical Cabling and System Connections

X35 System Connection Diagram

Diagram illustrating the connection layout of the Mahle Ebikemotion X35 system components.

Spare Parts and Range Extender

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