ILK 22/33/44/55/66 INSTALLATION MANUAL
Revision 1.6 - 2 -
Table of Contents
Manual Updates ...................................................................................................................................... 3
Recommended Tools for Installation .................................................................................................... 3
Important Notes: ....................................................................................................................... 4
Gate Overview and Components ............................................................................................. 6
Dimension Sheets .................................................................................................................... 8
3.1 Installation Dimensions ILK22 and ILK 33- “Low Mount” 700 mm arm .......................... 10
3.2 Installation Dimensions ILK33, ILK44, ILK55 800mm arm ............................................ 11
3.3 Installation Dimensions ILK66 900mm arm .................................................................. 12
Chassis and Body Preparation for special applications ........................................................ 13
4.1 Flip-Up door & Full-door seal kit installation .................................................................. 13
4.2 Swing door applications ................................................................................................ 15
Gate and Platform Installation ................................................................................................. 16
5.1 Sill Preparation ............................................................................................................. 16
5.2 Installation with mounting fixture ................................................................................... 16
5.3 Bolt-On Mount Plate Installation – ILK 22/33/44/55 ....................................................... 19
5.3.1 Mount Plate Installation ................................................................................... 20
5.4 Platform Installation ...................................................................................................... 23
5.4.1 Attach platform to liftarm .................................................................................. 23
5.4.2 Installation and Adjusting the tilt cylinders ....................................................... 23
5.5 Installation without mount fixture ................................................................................... 25
5.6 Setting and Operation of B-15 Sensor ........................................................................... 26
5.7 Setting and Operation of B-13 Sensor ........................................................................... 27
5.8 Installation of left and right Up Stops ............................................................................. 28
5.9 Fork lift locks installation for re-enforced platforms ........................................................ 29
5.10 Final Welding ................................................................................................................ 29
Electrical Installation ................................................................................................................ 30
6.1 Main Power Connections .............................................................................................. 30
On-Off Switch Installation Truck Application (In Cab).................................................................. 33
6.2 On-off Switch Trailer application ................................................................................... 34
6.3 Remote Hand Control Installation ................................................................................. 35
6.4 Plug and Socket application setups............................................................................... 36
6.5 Foot Control installation ................................................................................................ 39
6.6 Wiring Diagrams ........................................................................................................... 40
6.7 Hydraulic Schematic ..................................................................................................... 42
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