Contents
Page
Preface 2
Declaration of Conformity 4
Warnings, Cautions and Notes 5
Section 1: PCM500 and PCM500W
Specification and Requirements
1.1 General Description 7
1.2 Fluid Environment 7
1.3 Ambient Environment 8
1.4 Electrical Requirements 8
1.5 Fluid System Connections 8
1.6 Product Specification 9
Section 2: PCM500/PCM500W Inspection
and Packaging. 10
Section 3: PCM500/PCM500W Description
of Monitor. 10
Section 4: PCM500/PCM500W Principles
of Operation
4.1 General Principles 11
4.2 HMI Control Panel 11
4.3 Test Sampling 11
4.4 Communication Panel 12
4.5 Power Schematic 12
4.5 Battery 13
Section 5: PCM500/PCM500W
Connecting the Monitor
5.1 Connection Options 14
5.2 Connections 15
5.2.1 High Pressure Line 15
5.2.2 Low Pressure Line 15
5.2.3 Reservoir Sampling 16
5.2.4 Bottle Sampling 16
5.3 Operational Checks 17
5.4 Installation Checks 17
Section 6: PCM500/PCM500W
Getting Started
6.1 General 17
6.2 System Requirements 17
6.3 Screen Button Description 18
6.4 The Screens Flow Chart 19
6.5 Example Screen 20
6.6 Start-up Sequence 20
6.7 Sampling 21
6.8 Test Point and Fluid Setup 23
6.9 Code Alarm Set-up 25
6.10 Data manager Screens 25
6.11 Tools Screens 27
Section 7: Interface Protocol – PLC
control through DB9 Serial Port 30
Section 8: PCM500 / PCM500W Fluid
Change Procedure 33
Section 9: PCM500 / PCM500W Function
Codes and Corrective Actions 34
Section 10: PCM500 / PCM500W Spare
Parts List 38
Section 11: PCM500 / PCM500W
Cleaning, Maintenance & Disposal of
Equipment 39
Appendix A: Calibration and Aftermarket
Services 40
Appendix B: PCM500/PCM500W Mesh
Manifold Exchange procedure 41
Pall World wide warranty 43
6
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