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Parker Calzoni MR Series User Manual

Parker Calzoni MR Series
50 pages
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INSTALLATION AND MAINTENANCE
MANUAL
Hydraulic Motors Type
MR – MRE – MRA
MRD – MRDE – MRDA
MRV – MRVE – MRVA
MRT – MRTE – MRTF – MRTA
ATEX INCLUDED
03/2006

Table of Contents

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Parker Calzoni MR Series Specifications

General IconGeneral
BrandParker
ModelCalzoni MR Series
CategoryEngine
LanguageEnglish

Summary

General Information

Purpose of this Manual

Explains the manual's objective and the types of hydraulic motors covered.

General Safety Warnings

Highlights general safety precautions when operating industrial machinery.

Operator Definition

Defines the role and responsibilities of an operator.

Maintenance Technician Definition

Defines the role and responsibilities of a maintenance technician.

Documentation Symbols and Identification

Symbols Explanation

Explains the meaning of various symbols used in the documentation.

ATEX Standards Notes

Details notes concerning ATEX standards for motors in explosive hazardous zones.

Additional Documentation Availability

Lists additional documentation available upon request.

Identifying the Motor

Explains how to identify the motor using its code and serial number.

Manufacturer Responsibility and Support

Technical Support Request Procedure

Provides instructions for requesting technical support.

Manufacturer Responsibility

Outlines the manufacturer's responsibilities and limitations.

Technical Information on Hydraulic Motors

Motor Description

Provides a detailed description of the radial piston hydraulic motors.

Conformity to Standards

Details conformity to ATEX 94/9/CE essential safety requirements.

Operating Fluids

Discusses the importance of viscosity, quality, and cleanliness of operating fluids.

Pump Operation: Boost Pressure Requirements

Explains boost pressure requirements when the motor is used as a pump.

Fluid Handling and Filtration

Working Viscosity Range

Specifies the recommended viscosity range for motor operation.

Extreme Fluid Conditions

Lists limitations for extreme operating conditions regarding fluid viscosity.

Fluid Selection by Temperature

Guides on selecting fluid based on operating temperature.

Allowed Fluid Types

Details the types of hydraulic fluids that are allowed for use.

Fluid Filtration Requirements

Specifies the required fluid filtration classes for smooth motor operation.

Mixing Different Oils Warning

Warns against mixing different types of oils due to potential damage.

Handling and Storage Procedures

Supply Conditions

Describes the conditions in which motors are supplied.

Motor Transportation

Provides guidance on transporting the motors.

Motor Storage Recommendations

Gives recommendations for storing the motors.

Packing Removal Instructions

Details the procedure for removing motor packaging.

Contents Control Checklist

Instructs on checking received material against shipping documents.

Motor Handling Procedures

Provides procedures for handling motors during assembly and disassembly.

Handling Specific Motor Types

Details lifting methods for specific motor types using belts or tools.

Handling MRT/MRTE/MTF/MRTA Types

Details lifting methods for MRT/MRTE/MTF/MRTA motor types using eyebolts.

Installation and Connections

Applying Motor to System

Guides on mounting the motor to the machine/system and bolt tightening.

Hydraulic Connections

Explains how to make hydraulic connections for the motor.

Main Inlet Hoses Connections

Details connecting main inlet hoses to the motor ports.

Drain Line Connections

Provides instructions for connecting the drain line.

Motor Case Flushing

Explains the purpose and methods of motor case flushing.

Displacement Change Connections

Details connections for displacement change on specific motor types.

Motor Operation and Maintenance

Pre Start-up Controls

Lists essential checks before the initial motor start-up.

Motor Case Oil Filling

Provides instructions and volume for filling the motor case with oil.

Motor Start Up Procedure

Details the procedure for starting up the motor and initial checks.

ATEX Checklist for Operation

Provides a checklist for motors operating in explosive hazardous atmospheres.

Maintenance Procedures

Hydraulic System Periodic Maintenance

Outlines periodic maintenance tasks for the hydraulic system.

Motor Maintenance Overview

Describes essential maintenance activities for the motor.

Filter Cleaning Process

Details the process for cleaning or replacing filters.

Operating Fluid Change

Explains the scheduling and procedure for changing the operating fluid.

Viscosity Verification

Advises verifying fluid viscosity levels.

Oil Oxidation Detection

Discusses oil oxidation and its detection.

Water Presence Detection

Explains how to detect and the importance of removing water.

Degree of Contamination

Addresses the importance of identifying and eliminating contamination sources.

Motor Case Emptying Procedure

Provides instructions for emptying the motor case.

Repair, Service, and Warranty

General Repair and Service Information

Gives general information on repair and service procedures.

Malfunctions: Trouble-shooting Guide

Offers guidance on troubleshooting common malfunctions.

Warranty Conditions

Details the warranty conditions for the motors.

Scrapping Procedures

Shut-down and Dismantling

Provides instructions for safely shutting down and dismantling the motor.

Safety Warnings for Dismantling

Highlights safety precautions during dismantling.

Dismantling and Material Instructions

Gives specific instructions for dismantling and material separation.

Data Collection Format

Contact Information

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