USING THIS MANUAL 1
A. INSTALLATION CLEARANCE .............1
B. SPECIAL ATTENTION BOXES ............1
1. PREINSTALLATION 2
A. CLEARANCES ........................2
B. AIR FOR COMBUSTION &
VENTILATION .........................2
C. CHIMNEY / VENT & DRAFT CONTROL .....3
D. INSTALLATION SURVEY ................3
E. PLANNING THE LAYOUT ................3
F. BOILER WATER QUALITY & TREATMENT ..3
G. OIL VENT DAMPER KITS ................4
2. BOILER PLACEMENT & ASSEMBLY 5
A. SETTING THE BOILER ..................5
B. FLUE BAFFLES - EC(T)-e MODELS ONLY ...5
C. OBSERVATION COVER ASSEMBLY
(KNOCKDOWN BOILERS) ...............5
D. INSTALLATION OF FLUE COLLECTORS &
COVERPLATES (KNOCKDOWN BOILERS) ..5
E. TANKLESS HEATER OR COVERPLATE .....5
F. JACKET ASSEMBLY ...................5
G. FLUE COLLAR ........................6
3. PIPING & CONTROLS 8
A. PRESSURE TEST BLOCK ASSEMBLY. . . . . . 8
B. BOILER RETURN CLEARANCE ...........8
C. STEAM BOILER PIPING .................8
D. WATER BOILER PIPING ................13
E. TANKLESS HEATER OR COVERPLATE ....14
F. CONTROLS ..........................15
4. ELECTRICAL 17
A. GENERAL ...........................17
B. BURNER WIRING .....................17
5. BURNER SETUP & BOILER
OPERATION 20
A. BURNER INSTALLATION ...............20
B. BURNER START-UP & ADJUSTMENT .....20
C. CHECK THE BOILER CONTROLS ........20
D1. FILL THE BOILER (WATER BOILERS) ....20
D2. FILL THE BOILER (STEAM BOILERS) ... .21
E. PURGE AIR FROM THE SYSTEM
(WATER BOILERS ONLY) ...............21
F. CLEAN THE BOILER
(STEAM BOILERS ONLY) ...............21
6. MAINTENANCE 23
A. GENERAL ...........................24
B. DAILY MAINTENANCE (WITH BOILER
OPERATING) .........................24
C. WEEKLY MAINTENANCE (WITH BOILER
OPERATING) .........................24
D. MAINTENANCE OF SAFETY
RELIEF VALVE .......................24
E. MONTHLY MAINTENANCE (WITH BOILER
OPERATING) .........................24
F. MAINTENANCE – ANNUAL .............24
G. IF A LONG SHUTDOWN IS REQUIRED. . . . 25
7. BOILER DIMENSIONS & RATINGS 26
8. REPAIR PARTS 28
TABLE OF CONTENTS
TABLE OF CONTENTS
ii