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PEERLESS Series 63 User Manual

PEERLESS Series 63
52 pages
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Boilers
Series
Gas
Installation,
Operation &
Maintenance
Manual

Table of Contents

Questions and Answers:

PEERLESS Series 63 Specifications

General IconGeneral
BrandPEERLESS
ModelSeries 63
CategoryBoiler
LanguageEnglish

Summary

Using This Manual

A. Instruction Manuals

Explains the manual's structure and division into four basic sections.

B. Special Attention Boxes

Details the types of hazard warnings used throughout the manual.

Preinstallation

A. General

Provides general information and requirements for boiler installation.

B. Codes & Regulations

Outlines codes and standards that must be followed during installation.

C. Accessibility Clearances

Recommends clearances for servicing the boiler and its components.

D. Clearances From Combustible Construction

Specifies required clearances from combustible materials for safe installation.

E. Air for Combustion and Ventilation

Details requirements for providing adequate combustion and ventilation air.

F. Installation Survey

Suggests conducting surveys for new and existing installations for planning.

G. Planning the Layout

Advises on preparing sketches and notes for installation layout planning.

Boiler Placement & Assembly

A. Packaged Boiler

Instructions for handling and placing packaged boilers.

B. Knockdown Boilers – Split Block Assembly Models 64-07 to 64-12

Step-by-step guide for assembling split block knockdown boilers.

C. Knockdown Boilers: Assembled Blocks

Instructions for assembling pre-assembled blocks of knockdown boilers.

D. Knockdown Boilers: Control & Manifold Assembly

Guidance on assembling the control and manifold components.

E. Knockdown Boilers: Flue Collector Assembly

Steps for assembling the flue collector and related parts.

F. Knockdown Boiler: Hydrostatic Testing

Procedure for performing a hydrostatic test to check for leaks.

G. Knockdown Boiler: Assemble Jacket

Instructions for attaching the boiler jacket panels.

Venting

A. Chimney or Vent

Guidelines for inspecting and connecting to chimneys or vents.

B. Automatic Vent Damper Installation – General

Instructions for installing automatic vent dampers.

C. Boiler Removal From Common Venting System

Procedure for safely removing a boiler from a shared venting system.

Boiler Piping

A. Water Boiler Piping – Single Boiler

Details on piping a single water boiler system.

B. Water Boiler Piping – Multiple Boilers

Guidance for piping multiple water boilers.

C. Steam Boiler Piping – Single Boilers

Details on piping a single steam boiler system.

D. Steam Boiler Indirect Water Heater Piping

Instructions for piping steam boilers with indirect water heaters.

E. Steam Boiler Piping - Multiple Boilers

Guidance for piping multiple steam boilers.

Fuel Piping

A. Installation

Requirements for installing gas fuel piping.

B. Operation

Operational considerations for fuel piping systems.

Controls & Trim

A. Water Boiler Controls & Trim

Installation and function of controls for water boilers.

B. Steam Boiler Controls & Trim

Installation and function of controls for steam boilers.

Electrical

A. Connect Supply Wiring

Guidelines for connecting the main electrical supply to the boiler.

B. Mount Remaining Controls

Instructions for mounting various control components.

C. Install Control Wiring

Steps for wiring the control system components.

D. Wiring Diagram Index

A guide to finding specific wiring diagrams for different models.

Boiler Operation

A. System Inspection

Pre-operation checks for the boiler and system.

B1. Fill the Boiler (Water Boilers)

Procedure for filling water boilers and venting air.

B2. Fill the Boiler (Steam Boilers)

Procedure for filling steam boilers to the correct water line.

C. Study Lighting Instructions

Emphasizes reviewing lighting instructions before starting the boiler.

D. Run Pilot Check-Out

Steps to verify the pilot ignition system is functioning correctly.

E. Check Main Burner System

Verifies main burner ignition, gas pressure, and flame characteristics.

F. Check Boiler Controls

Tests the functionality of limit and safety controls.

G. Purge Air From the System (Water Boilers Only)

Instructions for removing air from water heating systems.

H. Check the System Pressure (Water Boilers Only)

Monitors system pressure during operation for anomalies.

I. Clean the Boiler (Steam Boilers Only)

Procedure for cleaning steam boilers to remove impurities.

J. To Shut Down the Boiler

Steps for safely shutting down the boiler for service or storage.

Maintenance

A. General

General guidelines and precautions for boiler maintenance.

B. Daily Maintenance (With Boiler Operating)

Routine daily checks to ensure proper boiler operation.

C. Weekly Maintenance (With Boiler Operating)

Weekly checks, including flushing low-water cut-offs.

D. Monthly Maintenance (With Boiler Operating)

Monthly checks, including safety relief valve and limit controls.

E. Annual Maintenance (Before Start of Heating Season)

Comprehensive annual inspection and cleaning for optimal performance.

F. As Required Maintenance

Maintenance tasks performed based on system conditions or recommendations.

Troubleshooting – Service Tips

Boiler Dimensions & Ratings

Repair Parts

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