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Overview of the manual and engine types.
Illustrates different engine perspectives.
Details on engine model and serial number interpretation.
Essential safety guidelines for engine operation.
Guidance on safe lifting of engine components.
List of approved service parts.
Key engine specifications and configuration.
Detailed technical measurements for components.
Specific torque values for engine fasteners.
Overview of the cylinder head system.
Procedure for rocker cover removal and fitting.
Procedure for rocker assembly removal and fitting.
Operations for valve and spring service.
Inspecting and correcting the cylinder head assembly.
Design details of pistons and connecting rods.
Procedure for big end bearing removal and fitting.
Procedure for piston assembly removal and fitting.
Inspection and fitting of connecting rod components.
Procedure for piston ring fitting and inspection.
Overview of the crankshaft and its integrated components.
Procedure for pulley/damper assembly removal and fitting.
Procedure for renewing rear oil seal.
Procedure for crankshaft removal and fitting.
Procedure for checking crankshaft end-float.
Overview of the timing case and drive gears.
Procedures for camshaft and tappet service.
Removal and fitting of the CMS sensor.
Procedure to check CMS air gap.
Overview of the cylinder block construction.
Procedures for dismantling and assembling the cylinder block.
Procedures for cylinder liner removal and fitting.
Explanation of engine timing principles.
Procedures for setting and checking valve timing.
Overview of the turbocharger system.
Chart for diagnosing turbocharger issues.
Explanation of the low-pressure lubrication flow.
Procedure to renew the oil filter canister.
Procedures for removal and fitting.
Procedures for oil pump removal and fitting.
Procedure to renew the front oil seal.
Overview of the fuel system operation.
Explanation of the fuel injection phases.
Procedures for fuel injector unit removal and fitting.
Overview of the cooling system operation.
Procedure to renew the coolant filter.
Procedures for thermostat testing and fitting.
Overview of flywheel and housing construction.
Procedures for flywheel removal and fitting.
Procedures for starter ring removal and fitting.
General description and safety precautions.
Troubleshooting guide for alternator issues.
General description of starter motor types.
Overview of the electronic control system.
Description of various engine sensors.
General description and operation of compressors.
Procedures for power steering pump removal and fitting.
Procedures for PTO adaptor service.
Catalog of required special tools.
Introduction to diagnosing engine faults.
Initial checks for engine starting problems.
Procedure for checking fault codes.
Overview of the diagnostic tool interface.
Guide to navigating diagnostic tests.
Table of diagnostic fault codes and causes.
General
