To Next PageTo Next Page
Need help?Do you have a question about the Perkins 4016 and is the answer not in the manual?
General| Engine Type | Diesel |
|---|---|
| Number of Cylinders | 16 |
| Bore | 160 mm (6.3 inches) |
| Stroke | 190 mm (7.48 inches) |
| Fuel System | Electronic unit injectors |
| Lubrication System | Wet sump |
Describes the Perkins 4012 and 4016 diesel engines, their design, and series.
Essential safety rules for engine operation and servicing, including general precautions.
Safety measures concerning guards on moving parts and required personal protective equipment.
Safety related to naked flames and checking fuel/oil pipes for leaks.
Safety considerations for engine shutdown systems and emergency stops.
Safety considerations to be followed before and during engine start-up.
Safety measures for electrical systems and handling hot or freezing components.
Safety checks for the exhaust system and proper engine shutdown.
Safety rules for handling flammable fluids and appropriate clothing.
Guidelines for safely lifting heavy components and disposing of waste materials.
General guidance on maintaining engine performance and longevity through correct operation.
Precautions to minimize health risks and contamination from used engine oils.
Guidelines for protecting the environment concerning used lubricating oil disposal.
Dangers from burnt fluorosilicone 'O' rings and necessary precautions for contact.
Practical steps and precautions for cleaning engine components.
Details of the preservation treatment applied to engines before dispatch from the works.
Information on obtaining service literature, bulletins, and available training.
List of common tools that are generally available and required for operations.
List of specialized tools that are supplied by Perkins for specific tasks.
Descriptions and reference codes for various 4012 series engine models.
Descriptions and reference codes for various 4016 series engine models.
How to find the engine number and build specification details on the date plate.
Key technical parameters like cycle, bore, stroke, compression ratio, and rotation.
Dry weight specifications for different engine configurations and radiator types.
Details on approved coolants, total water capacity, and temperature limits.
Specifications for fuel system components and the induction system.
Details on oil capacity, crankcase pressure, and oil temperature/pressure.
Specifications for exhaust system, flywheel housing, engine fixing bolts, and air starter.
Default shutdown and alarm settings for engine protection devices like oil pressure and temperature.
Details of the engine's electrical system including voltage, alternator, starter, and batteries.
List and description of components in the 4012/16 engine wiring diagram.
Detailed list of items referenced in the 4012 engine wiring diagram.
Detailed list of items referenced in the 4016 engine wiring diagram.
Visual representation of the 12-cylinder engine from 'B' Bank (gearcase end) and 'A' Bank (flywheel end).
Visual representation of the 16-cylinder engine from 'B' Bank (gearcase end) and 'A' Bank (flywheel end).
Overview of the User's Handbook and Workshop Manual for engine operation.
Description of the individual components making up the standard instrument panel.
How to read and interpret the engine coolant and oil temperature gauges.
How to read the engine oil pressure gauge and the ammeter.
Operation of the tachometer, three-position keyswitch, and optional exhaust temperature gauge.
Step-by-step guide for filling the engine with the correct amount of oil.
Table detailing oil capacity for 4012 and 4016 engines.
Procedure to prime the lubrication system before initial engine start.
Procedure for filling the engine and charge cooler cooling systems with coolant.
Steps to prime the fuel system on 4012 engines with standard filter/water separators.
Steps to prime the fuel system on 4016 engines with standard filters.
Procedure for priming the fuel system with optional change-over filters.
Procedures for initial checks and the first start of a new or overhauled engine.
Standard procedure for starting the engine using the keyswitch.
Standard procedure for shutting down the engine.
General guidelines and crucial warnings for performing maintenance on the engine.
Maintenance tasks required for the first 100 operating hours.
Maintenance tasks to be performed every 250 operating hours.
Maintenance tasks to be performed every 2500 operating hours.
Maintenance tasks to be performed every 7500 operating hours.
Maintenance tasks to be performed every 15,000 operating hours.
Maintenance tasks to be performed every 30,000 operating hours.
Maintenance tasks to be performed monthly for stand-by engines.
Maintenance tasks every 3 months or 500 hours for stand-by engines.
Maintenance tasks every 6 months or 1000 hours for stand-by engines.
Specific operating instructions for light load and stand-by generating sets.
Procedure for checking the engine lubricating oil level using the dipstick.
Procedure for checking the engine coolant level.
Procedures for inspecting and cleaning the radiator cooling fins.
Procedure for checking tension, wear, and adjusting radiator fan drive belts.
Procedure for checking and adjusting battery charging alternator drive belts.
Procedure for draining the engine sump and changing standard oil filters.
Procedure for replacing change-over filters while the engine is running.
Procedure for replacing change-over filters with the engine stopped.
Step-by-step guide for cleaning the centrifugal oil filter assembly.
Procedure for cleaning the crankcase breather elements and associated housing.
Procedures for draining and replacing the fuel filter/separator on 4012 engines.
Procedures for cleaning the fuel strainer and replacing fuel filters on 4016 engines.
Procedure for replacing optional change-over fuel filters while the engine is running.
How to check the air cleaner restriction indicator and reset it after filter change.
Procedure for replacing the air filter element.
Procedure for cleaning the heavy-duty cyclone unit for air filtration.
Steps to prepare for equalising bridge pieces and setting valve clearances.
Sequence for setting bridge pieces and valve clearances on 12-cylinder engines.
Sequence for setting bridge pieces and valve clearances on 16-cylinder engines.
Step-by-step guide to equalise bridge pieces correctly.
Step-by-step guide to set valve clearances accurately.
Procedure to check valve and seat wear without removing the cylinder head.
BS2869 requirements for engine fuel, including properties and classes.
Guidance on selecting appropriate oil types and viscosity grades for engine operation.
Notes on engine operation affecting oil choice and brand information.
Recommendations for normal and extended oil change intervals based on hours and conditions.
Details on coolant mixture composition, properties, and inhibitor.
Recommendations for coolant changes and checks for correct alkalinity level.
Lists typical engine problems and their potential causes, cross-referenced with checks.
Detailed list of potential causes for engine malfunctions from 1 to 40.
Continuation of the detailed list of potential causes for engine malfunctions from 41 to 66.
