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Phoenix Contact Axioline F User Manual

Phoenix Contact Axioline F
148 pages
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User manual
Axioline F: system and installation

Table of Contents

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Phoenix Contact Axioline F Specifications

General IconGeneral
BrandPhoenix Contact
ModelAxioline F
CategoryControl Unit
LanguageEnglish

Summary

For Your Safety

Identification of Warning Notes

Explains warning symbols and signal words used in the manual.

Qualification of Users

Defines the target audience for using the products and their required expertise.

Intended Use

Specifies the correct usage of Axioline F controllers and modules and liability limitations.

Product Changes

States that modifications to hardware and firmware are not permitted.

Documentation Landscape of Axioline F

Available Documents

Lists and describes various documents related to the Axioline F product group.

Documentation on the Internet

Explains how to download product documentation and updates from the internet.

Purpose of this User Manual

Clarifies the scope and content of this specific user manual for Axioline F systems.

The Axioline F Product Group

Axioline F – The Block-Based Modular I/O System

Introduces the Axioline F system's modular architecture, flexibility, and Ethernet compatibility.

Features

Details the key characteristics of Axioline F: fast, robust, and easy to use with various benefits.

Structure of an Axioline F Station

Explains the components and assembly of an Axioline F station on a DIN rail.

Product Description

Describes the components of an Axioline F I/O module and its available versions.

Approvals

Guides users on how to find the latest approvals for Axioline F modules via the website.

Overview of Axioline F Modules

Axioline F Order Designation

Explains how the order designation identifies a module's function, type, and features.

Controller

Describes the function, types (Class 1000/3000, PLCnext), and applications of Axioline F controllers.

Bus Coupler

Explains the role of bus couplers in linking networks to Axioline F stations and supported protocols.

Input and Output Modules

Lists various types of input and output modules (digital, analog, temp., safety) available for Axioline F.

Extreme Conditions Version (XC)

Details the characteristics and testing of Axioline F modules for extreme ambient conditions (-40°C to +70°C).

Safety Modules with Safe Digital Inputs or Outputs

Describes safety modules for use in safe systems like PROFIsafe with digital inputs or outputs.

Power Module for the Communications Power UBus

Explains the use of power modules to provide or boost the bus voltage (UBus).

Master

Describes the function of masters in integrating lower-level systems into the Axioline F station.

Housing Versions, Design, and Dimensions

Housing Versions

Illustrates the various housing types (e.g., 2F, 1F, 1H, 2H) available for Axioline F modules.

Basic Design of Axioline F Modules

Shows the design and identifies key components of Axioline F controllers, bus couplers, and I/O modules.

Axioline F Module Dimensions

Provides nominal dimensions for AXC controller, bus coupler, and I/O module housings.

Bus Base Modules

Describes Axioline F bus base modules, their function, and types.

Axioline F Connectors

Illustrates various Axioline F connector versions and their physical dimensions.

Color and Marking

Explains the color coding for housing, connectors, and module function identification.

Additional Marking Options

Describes methods for custom marking of modules and connectors using marker strips or labels.

Mounting and Removing Modules

Unpacking the Modules

Instructions for unpacking modules and checking the packing slip for installation details.

Safety Notes for Mounting and Removal

General safety precautions for handling modules, including electrostatic discharge (ESD) protection.

Basic Information about Mounting

General information on mounting location, DIN rail compatibility, and module installation.

Tool

Lists necessary tools, like a screwdriver, for module removal.

Order of the Modules

Guidelines on the sequence of installing modules on the DIN rail to ensure functionality.

Maximum Number of Modules

Details the limit on the number of modules that can be installed per Axioline F station.

Power Supply/Current Consumption

Discusses power supply requirements and current consumption limits for station operation.

System Limits of the Bus Coupler

Information on system limits for bus couplers and controllers that may affect configuration.

Left Alignment

Notes for modules installed to the left of the controller, requiring specific installation notes.

Mounting the Modules

General instructions for mounting Axioline F modules without special tools.

Controller and Bus Coupler

Step-by-step guide for mounting controllers and bus couplers onto the DIN rail.

I/O Modules

Instructions for mounting Axioline F I/O modules onto the bus base modules.

Removing Modules

Procedures for removing controllers, bus couplers, and I/O modules individually from the station.

Removing Connectors or Cables

Steps to remove network, supply, and I/O connectors or cables from modules.

Bus Base Module

Steps to remove bus base modules from the DIN rail after module removal.

Removing or Inserting a Connector

How to release, remove, and insert connectors properly into modules.

Replacing a Module

General steps for replacing a module, referencing removal and mounting procedures.

Mounting Distances

Specifies required space for cable routing, connectors, and module mounting.

Connecting or Removing Cables

Connections and Cables in the Axioline F System

Overview of connection types, cable requirements, and terminal point current limits for Axioline F.

Conductor Cross Sections and Stripping and Insertion Lengths

Details permissible conductor sizes and stripping lengths for different connection technologies.

Stripping and Insertion Lengths

Specifies stripping and insertion lengths and notes on ferrule usage.

Terminal Point, Associated Spring Lever, and Associated Touch Connection

Explains the terminal points, spring levers, and touch connections on connectors.

Connecting Unshielded Cables

Instructions for connecting solid and stranded unshielded cables using Push-in technology.

Connecting Shielded Cables

Steps for connecting shielded cables, including stripping and grounding the shield.

Removing Cables from the Terminal Point

How to remove cables from terminal points using the spring lever mechanism.

Connecting the Power Supplies

Explains the required supply voltages (UL, UBus) for an Axioline F station and their sources.

Power Supply Requirements

Guidelines for selecting appropriate power supply units based on application currents and bus configuration.

Supply at the Controller or Bus Coupler

How the controller/bus coupler provides communications (UL) and local bus (UBus) power.

Supply at the Power Module

Use of power modules to provide or boost the UBus voltage when maximum load is reached.

Supply at the I/O Modules

Describes how I/O modules receive their individual supply voltage (UI/UO/UIO/UA).

Jumpers in the Power Connectors, Potential Forwarding, and Fusing

Explains jumpers for potential forwarding and fusing in power connectors for supply distribution.

Parallel Supply

How to supply modules in parallel to handle higher current consumption than 8A.

Connecting the Network

General instruction for connecting the network cable to the controller or bus coupler.

Connecting the USB Cable to the Micro USB Interface

How to connect a PC to controllers/bus couplers via USB for IP address assignment and diagnostics.

Connecting Sensors and Actuators

Overview of connection technologies (1, 2, 3, 4-wire) for sensors and actuators.

Connections Used for Low-Level Signal Digital I/O Modules

Tables showing connection pin assignments for digital input and output modules.

Connecting Digital Sensors and Actuators Using the Different Connection Technologies

Explains 1, 2, 3, and 4-wire connection technologies for sensors and actuators.

1-Wire Technology

Explains 1-wire sensor and actuator connections with circuit diagrams.

2-Wire Technology

Explains 2-wire sensor and actuator connections with circuit diagrams.

3-Wire Technology

Explains 3-wire sensor and actuator connections with circuit diagrams.

4-Wire Technology

Explains 4-wire sensor connections with circuit diagrams.

FLK

How to connect PLC relays using the FLK connection on specific output modules.

Redundant Signals

Example connections for redundant use of digital inputs and outputs for higher availability.

Redundant Digital Inputs

Example connection for redundant use of digital inputs.

Redundant Digital Outputs

Example connection for redundant use of digital outputs.

Grounding and Shielding

Grounding Concept

Distinguishes between functional ground (FE) and protective earth ground (PE).

Protective Earth Ground (PE)

Explains protective earth grounding and its role in user safety against hazardous voltages.

Functional Ground (FE)

Details functional ground for interference immunity in the 24V area, connecting to the DIN rail.

Shielding Concept

Guidelines for using shielded cables with Axioline F modules for noise reduction.

Shielding When Connecting Analog Sensors and Actuators

Specifics for shielding analog signals and twisted pair cables, connecting to shield bus.

Connecting the Shield Using the Axioline F Shield Connection Set

How to use the shield connection set for grounding analog signal cables.

Connecting the Shielding to a Busbar

Method for connecting shielding to a busbar for optimal signal transmission path.

Integrating Analog Shielding in a Concept with Central Equipotential Bonding at the Control Cabinet Entry

Integrating analog shielding with central equipotential bonding at the control cabinet entry.

Diagnostic and Status Indicators

Indicators on Controllers

Details diagnostic indicators (D, UA, E1, E2) on controllers for status and errors.

Indicators on Bus Couplers

Explains power supply (UL), network (RDY, D, E), and module indicators on bus couplers.

Indicators on I/O Modules

Describes LEDs on power and I/O connectors for diagnostics and status.

Reporting Diagnostics via PDI

How local diagnostics map to PDI object 0018hex (DiagState) for error reporting.

Process, Parameter, and Diagnostic Data

Process Data

Explains process data structure, significance, and Motorola format in Axioline F.

Parameter and Diagnostic Data (PDI Channel)

Details the PDI channel for parameter, diagnostic data, and service access.

Saving of Parameters

Explains how parameters are saved in flash memory and RAM and their limitations.

Software Support

Overview of the Software

Lists Phoenix Contact software (PROJECT complete, Startup+, PC Worx) supporting Axioline F.

Planning and Configuration: PROJECT Complete

Describes the PROJECT complete software for control cabinet planning, marking, and ordering.

Startup and Parameterization: FDT/DTM and Startup+

Explains FDT/DTM concepts and the Startup+ software for parameterization and diagnostics.

Programming

Details programming software options like PC Worx, PC Worx Express, and PLCnext Engineer.

Technical Data and Ordering Data

Technical Data

General technical data for Axioline F stations and notes on observing additional documentation.

General Data (Standard Values)

Lists general environmental, electrical (protection class, clearances), and mechanical specifications.

Low-Voltage Modules: Developed According to IEC 61850-3

EMC immunity tests, radio disturbance characteristics, and interface data for low-voltage modules.

24 V Supply (UL, UI, UO, UIO, UA)

Details 24V supply specifications, ripple, voltage range, and local bus supply.

Axioline F Connector/Connection Method/Cable Cross Sections

Information on Axioline F connectors, Push-in connection, contact capacity, and cable cross sections.

Ordering Data

Information on ordering Axioline F modules and accessories like tools and marking materials.

Material for Shield Connection

Lists materials for shield connection, including shield connection sets, clamps, and busbars.

A Technical Appendix

Use of Axioline F Modules at an Elevation of More Than 3000 Meters

Explains temperature derating for modules operating at elevations above 3000 meters.

Transmission Speed

Describes transmission speed and the fast, cyclic, equidistant local bus communication.

Typical Cycle Time on the Local Bus

Provides the formula for calculating local bus cycle time and an example.

Response Times for an Axioline F System

Details the components contributing to the overall system response time, from input to output.

Explanation of Terms

Defines terms related to processing times, such as conversion time and update time in the Axioline F system.

Communication Objects (PDI Objects)

Introduces communication objects (PDI objects) and how they are accessed via services.

Function Blocks for Access to the Objects Under PC Worx

How to access PDI objects using function blocks in PC Worx via an installable library.

General Standard Objects

Lists standard objects for identification, diagnostics, device management, and descriptions.

Objects for Diagnostics

Describes objects (DiagState) that provide diagnostic state and error information.

Synchronization

Explains synchronization options and requirements for the Axioline F system.

Substitute Value Behavior and Power-on Behavior

Explains module behavior during power-on and when process data is missing (substitute values).

B Appendixes

List of Figures

Lists all figures included in the manual with their corresponding page numbers.

List of Tables

Lists all tables included in the manual with their corresponding page numbers.

Index

Provides an alphabetical index of topics covered in the manual for quick reference.

C Revision History

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