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+GF+ SG 160 User Manual

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Instruction manual
GF Piping Systems
SG 160
Combination Butt and
Socket Fusion Machine
for Processing Plastic Pipes
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+GF+ SG 160 Specifications

General IconGeneral
Brand+GF+
ModelSG 160
CategoryMeasuring Instruments
LanguageEnglish

Summary

About this manual

Warning messages

Explains the meaning and structure of warning messages used in the manual.

Other symbols and notes

Defines important symbols and notes used throughout the manual for clarity.

Abbreviations

Lists and defines abbreviations used in the manual for technical terms and components.

Safety instructions

Proper use

Specifies the intended and exclusive use of the SG 160 machine for processing plastic pipes.

General safety measures

Outlines essential general safety precautions for operating and maintaining the SG 160.

Working with safety in mind

Emphasizes personal responsibility and awareness for safe operation of the machine.

Disposal

Provides instructions on the proper disposal of shavings and electronic waste according to regulations.

Further safety guidelines

Refers to observing national regulations, standards, and guidelines for additional safety measures.

General

Introduction

Introduces the manual's purpose, target audience, and recommendations for use.

Range of application

Defines the specific dimensions and types of plastic pipes the SG 160 is designed for.

Copyright

States the copyright holder and usage restrictions for the manual's content.

Product design, equipment

Standard equipment

Details the key components and features of the base machine and its standard accessories.

Technical specifications

Characteristic data

Lists specific technical details like machine type, model, and weight of the SG 160.

Transport and assembly

Packaging

Explains the typical packaging methods used for shipping the machine and accessories.

Sensitivity

Advises on handling precautions during transport to prevent damage from impacts and environmental factors.

Intermediate storage

Provides guidelines for storing the machine safely when not in immediate use.

Scope of delivery

Instructs on checking the contents of the delivery and reporting any discrepancies or damages.

Design and Mode of Operation

Installation

Details the correct procedure for installing the SG 160 to ensure safe and optimal operation.

Fusion Preparation

General information

Provides context for fusion preparation, referencing DVS guidelines and training.

Heating element settings

Instructions for adjusting heating element parameters.

Temperature setpoint adjustment

Explains how to set and adjust the welding temperature using the control panel buttons.

Butt fusion preparation

Outlines the steps to prepare the machine for butt fusion, including adjusting screws and clamping plates.

Socket fusion preparations

Describes the preparation steps for socket fusion, including mounting devices and depth stops.

Fusion

Butt fusion

Explains the process of butt fusion using a heating element and pressure.

Preparing for butt fusion

Details the procedure for preparing the machine and pipes for butt fusion joints.

Adjusting the fusion Force

Explains how to adjust the contact pressures required for different stages of the fusion process.

Fusion process

Describes the steps for the equalization and heating phases of the butt fusion process.

Visual check of welding bead

Guides on visually inspecting the fused joint for a correct bead and k-value.

Failure analysis

Provides a guide to identifying and analyzing common external joint defects and their causes.

Socket Fusion

Overview of the socket fusion process and its components.

Preparing for socket fusion

Outlines initial steps for socket fusion, including clamping the pipe and setting the peeling tool.

Fusion process

Details the fusion process for socket joints, including cleaning, heating, and joining parts.

Failure Analysis in Socket Fusion

Lists common failures in socket fusion and their potential causes, focusing on bead formation.

Fusion data

Heating element butt fusion of PE

Fusion parameters for PE pipes, including wall thickness, heat soak, and cooling times.

Heating element butt fusion of PP

Fusion parameters for PP pipes, including wall thickness, heat soak, and cooling times.

Heating element butt fusion of PVDF

Fusion parameters for PVDF pipes, including wall thickness, heat soak, and cooling times.

Maintenance

Replacement of worn parts

Details procedures for replacing worn parts, specifically the PTFE coating of the heating element and planer blades.

Customer service

Customer Service Information

Provides contact information and required details for requesting customer service or repairs.

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