The PH(X)-55 Proportioner is a custom-built, hydraulic, heated, plural component proportioner designed for professional use in spraying polyurethane foam and coatings. It is not approved for use in explosive atmosphere locations.
Function Description:
The PH(X)-55 Proportioner is engineered to accurately mix and dispense two-component chemical systems, specifically polyurea, polyurethane foam, and some two-component epoxy systems. Its hydraulic drive system ensures consistent pressure and flow rates, crucial for high-quality application of these materials. The heating capabilities maintain optimal material temperatures, which is essential for proper chemical reaction and spray pattern. The "plural component" aspect means it handles two separate chemical components (typically an "A" side and a "B" side) and mixes them at the point of application, preventing premature curing within the machine.
Important Technical Specifications:
Electrical:
- Main Voltage: 3 x 208-230V, 50/60Hz
- Electrical Consumption: 107 A @ 3 x 230V
- Material Heater Power: 21 kW
- Hose Transformer Power: 5 KVA (120 V)
- Electrical Motor Power: 7.5 HP
- Frequency: 60 Hz
Mechanical:
- Maximum Working Pressure (PH-55): 2,500 psi (172 bar)
- Maximum Working Pressure (PHX-55): 3,500 psi (241 bar)
- Maximum Production Ratio 1:1 (PH-55): 55 lbs/min (25 kg/min)
- Maximum Production Ratio 1:1 (PHX-55): 3.5 GPM (13 LPM)
- Minimum Production (PH-55): 2 lb/min (1 kg)
- Maximum Hose Length: 410 ft (123 m)
- Approximate Weight (Hydraulic Tank Empty): 655 lbs (297 kg)
- Approximate Weight (Hydraulic Tank Full @ 20 gal (76 liters)): 795 lbs (360 kg)
- Dimensions (English): 40in W x 26in D x 53.5in H
- Dimensions (Metric): (101cm W x 66cm D x 136cm H)
Usage Features:
The PH(X)-55 Proportioner is designed for ease of operation, though it requires careful adherence to safety protocols. The console features controls for managing the spraying process, including temperature controllers. The machine's robust design allows for efficient application of materials, ensuring consistent output and quality. Users are advised to thoroughly read the technical and safety documentation to understand the operation and conditions of use, which aims to improve user safety and prevent breakdowns. The design and configuration explicitly state that it is not for use in potentially explosive atmospheres, and pressure/temperature limits must not be exceeded.
Maintenance Features:
The manual emphasizes the importance of proper maintenance for the longevity and reliable operation of the PH(X)-55 Proportioner. It includes detailed part identification and replacement kits to facilitate repairs and upkeep.
Replacement Kits:
- 120HV A PUMP REBUILD KIT (KT-07008) (PH-55 ONLY): This kit includes essential components for rebuilding the 120HV A pump, such as triple lip seals, retaining rings, shaft bearings, piston seals, cylinder flange gaskets, pins, piston bearings, bullets, various O-rings (including Viton 90D and Aflas 80D), SHCS bolts, snap rings, an A side seal tool, discharge and inlet ball seat gaskets, a pump retainer nut gasket, and a pump cylinder plug. Assembly instructions are included.
- Hydraulic Cylinder Rebuild Kit (KT-05025-55) (PH(X)-55): This kit contains components for rebuilding the hydraulic cylinder, including U-cups, back-up rings (piston and bushing), wear rings, rod wipers, shaft seals, and various O-rings.
- General Replacement Parts: The manual also lists individual replacement parts for various assemblies, such as check valve removal tools, pipe plugs, additional O-rings, inlet and discharge ball seat gaskets, inlet and discharge seats, balls, springs, sleeves, pump retainer nuts, and ball seat removal tools.
Part Identification:
The manual provides exploded diagrams and part lists for key assemblies, aiding in identification and ordering of replacement parts:
- PH(X)-55 Overall Assembly: Identifies the pump line assembly (PH-55 or PHX-55), console mounting bracket, motor line assembly, frame/tank assembly, and temperature controllers.
- Pump Line Assembly (PL-55) (PH-55 ONLY): Details components like E-clips, hydraulic cylinder complete, "A" and "R" pump assemblies, activator plate covers, O-rings, BHCS bolts, lube cylinders, end caps, clevis pins, mounting bolts, serrated washers, and various male elbows and plugs.
- Pump Line Assembly (200500) (PHX-55 ONLY): Identifies the directional valve, HV hydraulic manifold, O-rings, O-ring plugs, and "A" and "R" pump assemblies (size 80).
- Motor Line Assembly (ML-55): Includes the WEG motor, bell housing, 28CC pump, NPT flange, Magnaloy hub, coupling insert, Magnaloy coupling, fittings, and black pipe for hydraulics.
- Frame Assembly (FR-55-1): Shows the tank lid, modified grommet, and HV motor bracket.
Safety and Handling:
The manual stresses the importance of safety with clear warnings and cautions:
- WARNING! Highlights information that could cause serious injuries if instructions are not followed.
- CAUTION! Indicates how to avoid damage to the proportioner or minor injuries.
- NOTE! Provides relevant procedural information.
- Operators must wear suitable personal protective equipment (gloves, goggles, safety footwear, face masks, breathing equipment in enclosed spaces).
- Always use compatible liquids and solvents.
- Read Material Safety Data Sheets (MSDS) for raw materials and solvents.
- Do not open pressurized connections or perform maintenance until pressure is completely eliminated.
- Avoid touching hot components until they have cooled.
- Ensure all safety guards are installed on moving parts before operation.
The PH(X)-55 Proportioner is a sophisticated piece of equipment requiring diligent operation and maintenance to ensure safety and optimal performance in plural component spraying applications.
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