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PMC PH-40 - User Manual

PMC PH-40
93 pages
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Classic
PH/PHX-25
PH/PHX-40
Proportioners
Hydraulic, Heated, Plural Component
Proportioner
For spraying Polyurethane Foam and
Coatings
For Professional Use Only
Not approved for use in explosive
atmosphere locations
Service Manual
Ref. # MN-04014
Revision 3.3
September 23, 2016
Polyurethane Machinery Corp.
Corporate: 1 Komo Dr, Lakewood, NJ 08701
Manufacturing: 2 Komo Dr, Lakewood, NJ 08701
Phone: 732-415-4400
Fax: 732-364-4025
URL: http://www.polymac-usa.com
Before installing the PH Series Proportioner and start-up, carefully
read all the technical and safety documentation included in this
manual. Pay special attention to the information in order to know and
understand the operation and the conditions of use of the PH Series
Proportioner. All of the information is aimed at improving user safety
and avoiding possible breakdowns from the incorrect use of the PH
Series Proportioner.

Questions and Answers

  • K
    Kelly FletcherAug 10, 2025
    Why does the primary heater temperature drop excessively while spraying with PMC PH-40?
    • M
      Megan RamirezAug 10, 2025
      If the primary heater temperature drops excessively while spraying with PMC Industrial Equipment, it could be due to several reasons. The chemical in the containers might be too cold, or you might be exceeding the flow rate specification of the machine. Another potential cause is that one or more of the fire rods in the heater have malfunctioned. To check this, remove the heater cover and disconnect the wires to measure the resistance across each rod.
  • A
    Albert PriceAug 25, 2025
    What to do if the primary heater does not heat and shows a flashing error SbEr on PMC PH-40 Industrial Equipment?
    • J
      Jessica HarrisonAug 25, 2025
      If the primary heater isn't heating and the controller displays a flashing error message SbEr on your PMC Industrial Equipment, check position 9 and 10 on the heater controller for loose wires. Also, remove the heater cover and ensure the thermocouple wires are securely connected to the harness going to the controller.
  • I
    iwoodsAug 31, 2025
    How to fix excessive temperature on the primary heater controller of PMC PH-40 Industrial Equipment?
    • M
      Michael BallardAug 31, 2025
      If the primary heater controller shows excessive temperature and the circuit has turned off on your PMC Industrial Equipment, set the controller set point at least 20°F (7°C) lower than the temperature shown on the controller.
  • S
    scott05Nov 16, 2025
    How to troubleshoot a primary heater that does not heat on PMC PH-40 Industrial Equipment?
    • T
      Thomas PittsNov 16, 2025
      If the primary heater isn't heating and the controller displays ambient temperature on your PMC Industrial Equipment, start by checking if the light on the on/off switch is lit. If not, replace the switch. Also, check the heater breaker in the main console and reset it. If it trips again, use an Amp Clamp to check the amperage. If it doesn't exceed the breaker's rating, replace the breaker. If it exceeds the rating, one or more fire rods are likely shorted. Next, open the console and find the solid state relays for the heaters. With the heater on, check if the LED light is lit on the relay. Use a DC volt meter to check the voltage across positions A1 and A2 on the solid state relay (smaller wires); it should read 4-6 volts DC. Also, check the AC voltage across L1 and L2 (heavy wires), whic...

Summary

WARRANTY

SAFETY AND HANDLING

PH(X)-25 TECHNICAL SPECIFICATIONS

PH(X)-40 TECHNICAL SPECIFICATIONS

INSTALLATION

Heated Hose Installation

Procedure for connecting and installing heated hoses for material delivery.

Transformer Settings

Guidance on setting the transformer taps based on hose length for optimal heating.

PROPORTIONER PURGING

DIGITAL TEMPERATURE CONTROLLER

START-UP

SHUT-DOWN

TROUBLESHOOTING

Heater Troubleshooting

Diagnosing and resolving issues related to the machine's heaters.

Hydraulic System Troubleshooting

Identifying and fixing problems with the hydraulic drive system.

Metering Pump Troubleshooting

Troubleshooting issues with the metering pump line and directionality.

Pressure & Imbalance Troubleshooting

Addressing safety switch faults and material pressure imbalances.

Pressure Balance Control Troubleshooting

Steps to resolve issues with the Pressure Balance Control system.

Hose Heating Troubleshooting

Diagnosing and fixing problems with the hose heating system.

MAINTENANCE

Inlet Material Screens

Procedure for inspecting and cleaning inlet material screens.

REPLACEMENT KITS

PMC PH-40 Specifications

General IconGeneral
CategoryIndustrial Equipment
Power SourceElectric
Maximum Pressure40 MPa
Reservoir Capacity40 l
Phase3
Frequency50 Hz
TypeHydraulic Power Unit

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