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Polaris 2001 90 SPORTSMAN 90 User Manual

Polaris 2001 90 SPORTSMAN 90
125 pages
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1
CHAPTER 1
GENERAL INFORMATION
Model Identification 1.1. . . . . . . . . . . . . . . . . . . . . . . . . . .
Serial Number Location 1.1. . . . . . . . . . . . . . . . . . . . . . .
Specifications - General 1.2. . . . . . . . . . . . . . . . . . . . . . .
Publication Numbers 1.3. . . . . . . . . . . . . . . . . . . . . . . . . .
Paint Codes 1.3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard Torque Specifications 1.4. . . . . . . . . . . . . . . . .
Lubricant and Maintenance Part Numbers 1.4. . . . . . .
Torque Conversion Table 1.5-1.6. . . . . . . . . . . . . . . . . . . . . .
Decimal Equivalent Chart 1.7. . . . . . . . . . . . . . . . . . . . . .
Unit of Measure Conversion Table 1.8. . . . . . . . . . . . . .
Tap Drill Charts 1.9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glossary of Terms 1.10-1.11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection Schedule 1.12. . . . . . . . . . . . . . . . . . . . . . . . . .
Vehicle Inspection 1.13-1.15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission Lubrication 1.16. . . . . . . . . . . . . . . . . . . . . .
Throttle Operation / Air Screw Adjustment 1.17. . . . . . .
Idle Speed Adjustment 1.18. . . . . . . . . . . . . . . . . . . . . . . .
Throttle Cable Adjustment 1.18-1.19. . . . . . . . . . . . . . . . . . . . .
Oil Pump Adjustment / Bleeding 1.20. . . . . . . . . . . . . . . .
Oil Pump Troubleshooting 1.21. . . . . . . . . . . . . . . . . . . . .
Fuel System 1.22-1.23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compression Test 1.24. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Filter Service 1.24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheels and Tires 1.25-1.26. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alignment 1.27-1.28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contents

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Polaris 2001 90 SPORTSMAN 90 Specifications

General IconGeneral
BrandPolaris
Model2001 90 SPORTSMAN 90
CategoryOffroad Vehicle
LanguageEnglish

Summary

Chapter 2 Engine

Engine Torque Specifications and Special Tools

Lists torque values for engine fasteners and required special tools for service.

Engine Disassembly Procedures

Step-by-step guide for dismantling engine components.

Engine Inspection Procedures

Methods for inspecting cylinder head, cylinder, piston, and connecting rods.

Engine Assembly Procedures

Step-by-step guide for reassembling the engine.

Engine Troubleshooting

Common engine problems and their solutions.

Chapter 3 Fuel System/Carburetion

Fuel System Troubleshooting

Addresses lean/rich mixtures, poor idle, and other fuel system issues.

Chapter 4 Body and Steering

Body & Steering Torque Specs and Special Tools

Lists torque values for body/steering components and necessary special tools.

Chapter 5 Electrical

Charging System Testing

Step-by-step procedures to test the charging system's output and components.

Ignition System

Wiring, timing, and troubleshooting for the ignition system.

Starter System Testing and Troubleshooting

Procedures for diagnosing and testing the starter system, including voltage drop tests.

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