PHOTO B
PHOTO C
ENGINE REMOVAL / INSTALLATION
3.2
2004 Four Stroke PWC Service Manual
Engine Removal and Installation -- Continued
4. Locate the fuel hose quick disconnect on top of the fuel
rail. Wrap a shop towel around the disconnect and
press the two tabs in while pulling up on the connector.
5. Remove the fuel supply and fuel return hoses from the
fuel rail. (Identify hoses for re--assembly.)
6. Remove all of the hoses connected to the oil storage
tank. (Photo B) Identify each hose and its location
during removal.
7. Un--latch the TOP worm gear clamp that secures the oil
storage tank to the rear of the engine.
NOTE: Do not loosen or tighten the lower worm
gear clamp!
8. Lift the oil storage tank up and out of the cradle.
9. Remove the two lower tank hose connections. Identify
each hose and its location during removal. (Photo C)
10. Remove the cyclone--to--sump oil return hose from the
oil separator cyclone.
11. Carefully lift the oil storage tank out of the engine
compartment.
LARGE GEAR CLAMP x1
OIL TANK
(ALL HOSES REMOVED)
RUBBER BUSHINGS x2
REAR ENGINE MOUNT
MOUNTING PINS x2
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