PHOTO K
PHOTO L
PHOTO M
ENGINE REMOVAL / INSTALLATION
3.72004 Four Stroke PWC Service Manual
Engine Removal and Installation -- Continued
23. Attach hoist chains to the front and rear lifting hooks.
Verify hoist will left engine up evenly.(Photo K)
NOTE: The hoist chains must allow the engine to be
moved in any direction and at any pitch.
CAUTION: The lifting hoist must be able to lift at
least 250 lbs. (1 13 kg.)
24. Carefully lift the engine upwards. Move the engine
rearward once the engine straps clear the engine
mount studs. With engine pushed back, remove the
intercooler assembly.
25. Reposition the engine in the middle of the
compartment. Carefully rotate the engine on to the
intake--side.(Photo L)
NOTE: An assistant may have to lift the engine up
while the engine is rotated on to its intake.
26. Lay the engine on to the intake side.
NOTE: The exhaust manifold, pipe, and turbine as-
sembly must be removed from the engine in order to
remove the core engine.
27. Remove the exhaust manifold from the engine. Identify
any hoses or wiring harness components removed
during the process.
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