PROPULSION
6.22
2004 Four Stroke PWC Service Manual
Intake Scoop / Ride Plate Rem oval and Install ation -- C ontinued
1. Insert inlet scoop into pump cavity. Apply marine
grade silicone to scoop / ride plate mating surface.
2. Apply marine grade silicone to pump mount
assembly, and inlet scoop to pump mount mating
surface.
W ARNING: Do not allow silicone to enter the water in-
let pipe or bilge siphon inlet. Severe engine damage
may occur if the water inlet pipe is obstructed.
3. Attach pump mount to hull.
4. Attach inlet grate to hull. Loosely thread the inlet
grate mounting bolt.
5. Apply a layer of silicone to the inlet grate tab that
fits into the ride plate.
6. Attach the ride plate to the hull. Loosely thread
mounting bolts from from to back in a criss--cross
pattern.
NOTE: Wipe off all excess silicone away from compo-
nents. Allow 24 hours before operating watercraft to
allow silicone to cure.
Apply Silicone
Marine Grade Silicone
PN 8560054
Apply Silicone
Apply Silicone
W ater Inlets
Pump Assembly Mounting Nuts
28ft.lbs. (39Nm)
Apply anti--seize lubricant to threads.
Use criss--cross pattern when fastening.
Inlet Grate Mounting Bolt: 8ft.lbs. (11Nm)
Apply Loctite 242 to threads
Ride Plate Mounting Bolts: 8ft.lbs. (11Nm)
Apply Loctite 242 to threads.
Marine Grade Silicone
PN 8560054
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