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ENGINE DISASSEMBLY / ASSEMBLY

4.52004 Four Stroke PWC Service Manual

Fuel Rail Specific Fastener Torque Specifications

Component FT. LBS. Nm Notes Fastener(s)

Fuel Rail Fasteners 7 10 Loctite 243 M6 x 20

Engine Management Components / Sensor Specific Fastener Torque Specifications

Component FT. LBS. Nm Notes Fastener(s)

Electronic Throttle Body 7 10 M6 x 45

Wastegate Solenoid Bracket 7 10

Knock Sensor 14 20 M8 x 30

Temperature / Pressure Sensor

(Intercooler -- Air Intake Pipe)

4 5 M6 x 10

Temperature / Pressure Sensor

(Intake Manifold)

5 7 M6 x 10

Crank Position / Speed Sensor 7 10 M6 x 10

Oil Pressure Switch 7 10 M10 x 1

Coolant Manifold Temp. Sensor 13 18

Ignition Coil Fasteners 7 10 M6 x 20

Spark Plugs 20 27 Dielectric Grease

Starter Motor Fasteners 7 10 Nyogel M6 x 20

Balance Plate / PTO Specific F asten er Torque Specifications

Component FT. LBS. Nm Notes Fastener(s)

Balance Plate -- to -- Crankshaft 51 70 Loctite 577 M10x1X45

Engine Mounts Specific Fastener Torque Specifications

Component FT. LBS. Nm Notes Fastener(s)

Front Engine Mount -- to -- Lower

Crankcase

40 55

M10 x 80

Rear Engine Mount -- to -- Crankcase 18 25 M8 x 30

Rear Engine mount -- to -- Crankcase

and Lower Crankcase

40 55 M10 x 40

Intercooler Bracket -- to -- Front Engine

Mount

7 10 M6 x 25

Intercooler Bracket -- to -- Crankcase 40 55 M10 x 60

Oil Storage Tank Bracket 7 10 M6 x 25

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