IX
9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual
© Copyright Polaris Industries Inc.
IX.3
Lower End Disassembly .................................3.72, 3.155
Lubrication Specifications .................................. 3.7, 3.89
Oil and Filter Change - 325.......................................2.21
Oil and Filter Change, 570........................................2.25
Oil Level - 570 .......................................................2.25
Oil Pressure Test.............................................. 3.7, 3.89
Piston / Connecting Rod Assembly....................3.59, 3.143
Piston / Rod Inspection...................................3.56, 3.136
Piston Removal.............................................3.55, 3.135
Piston Ring Installation ...................................3.58, 3.142
Piston Ring Installed Gap................................3.57, 3.136
Piston-to-Cylinder Clearance ...........................3.56, 3.135
Removal......................................................3.33, 3.114
Service .............................................................. 3.114
Special Tools.........................................................3.88
Specifications ........................................................3.91
Top End Assembly................................................ 3.142
Top End Disassembly.....................................3.43, 3.124
Troubleshooting ................................................... 3.174
Valve Clearance Check / Adjustment ........................ 3.149
Valve Cover Installation ..................................3.69, 3.154
Valve Cover Removal.....................................3.43, 3.124
Valve Inspection............................................3.51, 3.130
Valve Lash - Tappet Selection ................................. 3.152
Valve Sealing Test .........................................3.52, 3.145
Valve Seat Reconditioning...............................3.53, 3.132
Valve Spring.................................................3.49, 3.128
Valve Spring Removal ....................................3.49, 3.128
Engine Air Intake Inspection ........................................2.18
Engine and Drivetrain Break-in...................................... 2.5
Engine Antifreeze
50/50 Extended-Life................................................2.32
Engine Assembly Top End...........................................3.58
Engine Coolant Temperature (ECT) Sensor
Overview ..............................................................4.34
Sensor Test...........................................................4.34
Engine Cooling System ..............................................3.25
Engine Detail
Cylinder Head / Crankcase.......................................3.16
Engine Detail - Torque Values / Sequences .....................3.11
Engine Fastener Torque Specifications
325 .....................................................................3.11
570 .....................................................................3.93
Engine Lubrication...............................................3.7, 3.89
Engine Oil Check
ACE ....................................................................2.20
Engine Oil Flow Chart .......................................... 3.8, 3.90
Engine on Connecting Rod
Cylinder Installation – Piston Installed.........................3.59
Engine Serial Number Location ..................................... 1.3
Engine Service .........................................................3.33
Engine Service Specifications
Engine .................................................................. 3.9
Engine to Transmission Coupler Service ................ 3.40, 5.13
Engine Torque
Stator Cover..........................................................3.14
Engine Torque Sequences ..........................................3.20
Engine / Transmission Bracket ..................................3.19
Oil Sump Cover .....................................................3.22
Stator Cover..........................................................3.21
Engine, Cylinder Head Assembly.........................3.62, 3.144
ETC
Overview ..............................................................4.18
Replacement.........................................................4.18
Test .....................................................................4.18
ETC Learn Procedure ........................................ 4.18, 4.57
Exhaust System
Assembly View ......................................................3.24
Exhaust Valve Lash - Tappet Selection Matrix (570) ........ 3.153
F
Fan Control Circuit
,Bypass Test ....................................................... 11.19
Operation ........................................................... 11.19
Final Drive
Torque Specifications ............................................... 7.3
Floor..............................................................10.9, 10.18
Floor (Crew)........................................................... 10.11
Flywheel Installation .........................................3.82, 3.171
Flywheel, Removal ...........................................3.72, 3.155
Frame
Assembly View ......................................................10.3
Assembly View (Crew) ............................................10.4
Front Bumper ......................................................... 10.16
Front Fascia.............................................................10.8
Front Fenders......................................................... 10.16
Front Gearcase
Assembly .............................................................7.18
Assembly View ......................................................7.12
Centralized Hilliard .................................................7.12
Disassembly / Inspection .........................................7.15
Disassembly / Inspection (ADC) ................................7.24
Exploded View (4WDC) ...........................................7.21
Installation ............................................................7.10
Operation (4WDC)..................................................7.23
Reassembly (ADC).................................................7.27
Removal...............................................................7.11
Front Gearcase Lubrication .........................................2.29
Front Hub ................................................................. 7.4
Front Strut
Assembly View ......................................................8.13
Cartridge Replacement............................................8.13
Fuel
Filter....................................................................2.17
Lines ...................................................................2.17
Fuel Injector
Overview ..............................................................4.31
Test .....................................................................4.31
Troubleshooting .....................................................4.33
Fuel Injector Replacement...........................................4.31
Fuel Line
Routing ................................................................4.10
Fuel Pump ...............................................................4.23
Test .....................................................................4.22
Fuel Sender Test .......................................................4.21
Fuel System Troubleshooting.......................................4.58
Fuel Tank
Assembly View ......................................................4.20
Installation ............................................................4.21
Removal...............................................................4.20
Fuses ................................................................... 11.24
G
Gauge ....................................................................11.9
Gears
Transmission.......................................................... 6.4
General Information .................................................... 3.6
Ground
Engine .................................................................2.40
INDEX
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