Polaris RANGER 570 EPS 2016 - Maintenance Chapter 2 Maintenance 2

2
9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual
© Copyright Polaris Industries Inc.
2.1
MAINTENANCE
CHAPTER 2
MAINTENANCE
GENERAL INFORMATION... . . . . . ............. ... . . . . . .. ........... ...... . . . . . ............. . . . . . ........ 2.4
SPECIAL TOOLS ......... . . . . . ............. . . . . . ............. .... ... ... . . . . . ............. ...... . . . . . .. 2.4
BREAK-IN PERIOD ........... ..... . . . . . ............. . . . . . ............. .... ... ... . . . . . . . ........... ...... 2.5
VEHICLE BREAK-IN PERIOD . .... . . . . . .............. . . . . . ............. . . . . . ............. ...... . . . . . .. 2.5
ENGINE AND DRIVETRAIN BREAK-IN . .. ............. .... . . . . . .............. . . . . . ............. . . . . . .. 2.5
BRAKE SYSTEM BREAK-IN .. . . . . . ............. . . . . . .. ........... ...... . . . . . ............. . . . . . ........ 2.5
PVT BREAK-IN (CLUTCHES / BELT) .... . . . . . ............. ... .... . . . . . .............. . . . . . ............. 2.5
INSPECTION / MAINTENANCE INTERVALS........... ... . . . . . ............. ... . . . . . . . ........... ...... 2.6
PRE-RIDE / DAILY INSPECTION .. ............. . . . . . .. ........... ... .... ... .... . . . . . . ............. . . . . 2.6
COLD WEATHER OPERATION .. .. ............. . . . . . ............. . . . . . .............. . . . . . ............. 2.6
PERIODIC MAINTENANCE CHART KEY ... . . . .. ............. . . . . . ............. . . . . . . ............. . . . . 2.7
PERIODIC MAINTENANCE CHART ..... . . . . . ............. ...... . . . . . ............. . . . . . .............. . 2.7
GREASE LUBRICATION POINTS.. . . . ............. . . . . . ............. .... ... ... . . . . . .. ........... .....2.10
COMPONENT QUICK REFERENCE. . . . .. ............. ... . . . . . ............. .... ... ... .... ... ... . . . . . . 2.11
COMPONENT QUICK REFERENCE. . . . .. ............. ... . . . . . ............. .... ... ... .... ... ... . . . . . .2.12
SERVICE PRODUCTS AND LUBRICANTS .... . . . . . ............. . . . . . ............. ...... . . . . . ........2.14
POLARIS LUBRICANTS, MAINTENANCE AND SERVICE PRODUCTS .............. . . . . . ............2.14
GENERAL MAINTENANCE...... .... . . . . . .............. . . . . . ............. . . . . . ............. ...... . . . . . .2.15
FRAME, NUTS, BOLTS, AND FASTENERS ..... . . . . . .. ........... ...... . . . . . ............. . . . . . .. .....2.15
SHIFT CABLE INSPECTION. . . . ............. .... ... ... .... ... ... . . . . . ............. ...... . . . . . ........2.15
SHIFT CABLE ADJUSTMENT ..... ... ... . . . . . . ............ ...... . . . . . ............. . . . . . .. ............2.15
STORAGE TIPS ... . . . . . ............. . . . . . ............. .... ... ... . . . . . ............. ...... . . . . . ........2.16
FUEL SYSTEM AND AIR INTAKE .. . . .. ........... ... ...... . . . . . ............. . . . . . .............. . . . . . ..2.17
FUEL SYSTEM .. .... . . . . . .............. . . . . . ............. . . . . . ............. .... ... ... .... ... ... . . . . . .2.17
FUEL LINES. . . .. ........... ...... . . . . . ............. . . . . . ............ .... ... .... . . . . . . ........... .....2.17
FUEL PUMP / FILTER . . . ............. ... . . . . . ............. ..... . . . . . ............. . . . . . ............. ..2.17
VENT LINES . ... .... . . . . . .............. . . . . . ............. . . . . . ............. .... ... ... .... ... ... . . . . . .2.17
THROTTLE PEDAL INSPECTION .... ... . . . . . ............. ...... . . . . . ............. . . . . . ..............2.17
AIR FILTER SERVICE .. . . .. ............. . . . . . ............. ... ... . . . . . ............. ...... . . . . . ........2.17
ENGINE AIR INTAKE INSPECTION... ........... ... ..... . . . . . ............. . . . . . ............. .... ... ..2.18
PVT AIR INTAKE INSPECTION . ............. . . . . . .. ............ . . . . . ............. . . . . . ............. ..2.18
ENGINE COMMON........ .... ... ... . . . . . ............. ...... . . . . . ............. . . . . . .............. . . . . . ..2.19
COMPRESSION AND LEAKDOWN TEST. . ............ .... ... .... . . . . . ............ ...... . . . . . ........2.19
ENGINE - 325... . . . . . ............. ... . . . . . ............. ... .... ... .... . . . . . .............. . . . . . ............2.20
ENGINE OIL LEVEL CHECK - 325 ....... . . . . . ............. ...... . . . . . ............. . . . . . ..............2.20
ENGINE OIL AND FILTER CHANGE - 325 ............. .... ... ... . . . . . ............. ...... . . . . . ........2.21
VALVE CLEARANCE INSPECTION - 325 . ............. .... ... ... . . . . . . ............ ...... . . . . . ........2.22
ENGINE BREATHER - 325............ ... . . . . . ............. ...... . . . . . ............. . . . . . ..............2.24
ENGINE ... .... . . . . . . . ............ . . . . . ............. . . . . . .. ........... ...... . . . . . ............. . . . . . .......2.25
ENGINE OIL LEVEL - 570 . . . .. ........... ... .... ... ... .... ... ... . . . . . ............. ...... . . . . . ........2.25
OIL AND FILTER CHANGE - 570......... . . . . . . ............ ...... . . . . . ............. ... ... . . . . . ........2.25